Service Procedure

(1) Relieve fuel system pressure using the procedure from the appropriate model year repair manual under Engine section 22. Fuel. (MY 2002 page FU(DOHC TUBRO)-51, MY 2003 page FU(DOHC TUBRO)-54).

(2) Remove the intake manifold assembly as per repair manual Engine section 3. Intake manifold. (MY 2002 page FU(DOHC TUBRO)-15, MY 2003 page FU(DOHC TUBRO)-15).

Note:
The following photos show the updated fuel line and hose.





(3) Turn intake manifold on it side with the throttle body facing down on a clean work surface.

(4) Loosen the hose clamps at the ends of the steel line as shown below.





(5) To ease the removal of the steel line from the intake manifold, remove the 2 bolts holding the intake manifold wire harness protector.





(6) Remove the 3 line mounting bolts and then remove the line from the intake manifold.





(7) Install the new metal line using 3 new hoses from the kit and secure it to the manifold. The existing stainless steel clamps can be reused. Also re-install the wire harness protector bolts.

(8) After the new line and hoses have been installed, the intake manifold can be re-installed. Be sure to use the new intake manifold gaskets included in the campaign kit.