Operation CHARM: Car repair manuals for everyone.

MPT Models





GENERAL
This all-wheel-drive (AWD) transfer system uses an electronically controlled multi-plate type transfer clutch. The clutch is controlled by the TCM through the transfer hydraulic pressure control unit which consists of a duty-cycle-controlled solenoid valve and is located at the rear of the automatic transmission section together with the vehicle speed sensor.

The TCM has in its memory a set of duty ratio data, each defining at what ratio the transfer clutch should transmit the torque for a particular driving condition. Based on the driving condition information it receives from the corresponding sensors (vehicle speed, throttle opening, gear range, slip of wheels, etc.), the TCM selects an appropriate duty ratio from the memory and uses it to control the solenoid valve. The solenoid valve then regulates the pilot pressure of the transfer control valve which creates the pressure to the clutch from the line pressure. The clutch is engaged to a degree determined by the transfer clutch pressure thus created. Through this process, the torque from the engine is distributed to the rear wheels optimally according to driving conditions.

CONSTRUCTION




- Transfer clutch
The transfer clutch drum and rear drive shaft are joined to each other by welding. The rear drive shaft has drilled oil passages for transfer clutch control and also for lubrication of extension bushing and ball bearing in it.




- Transfer hydraulic pressure control unit
The transfer hydraulic pressure control unit is bolted at the rear end of transmission case through the transfer valve plate.
The hydraulic pressures used for the transfer hydraulic pressure control unit (line pressure and pilot pressure) are supplied from the transmission's hydraulic control valve assembly through the passages formed in the transmission case.

The transfer duty solenoid adjusts the pilot pressure of the transfer clutch valve depending on the signals from the TCM. The transfer clutch valve in turn modulates the line pressure into the transfer clutch pressure before it is applied to the clutch piston.
The transfer clutch pressure adjusted in this way engages the clutch to different degrees according to driving conditions so that the optimum torque is distributed to the rear wheels.