Rear Axle Assembly

ASSEMBLY

CAUTION: When the hub is to be removed from housing, replace the bearing set and oil seal with new ones.





1) Using ST, press the new hub bolt into place

CAUTION:
^ Ensure hub bolt closely contacts hub.
^ Use a 12 mm (0.47 inch) hole in the ST to prevent hub bolt from tilting during installation.

ST 927080000 HUB STAND





2) Remove the foreign particles (dust, rust, etc.) from the mating surfaces of hub tone wheel, and install the tone wheel to hub.

CAUTION:
^ Ensure tone wheel closely contacts hub.
^ Be careful not to damage tone wheel teeth.





3) Clean the housing interior completely. Using ST1 and ST2, press the bearing into the housing.
ST1 927430000 HOUSING STAND
ST2 927440000 BEARING REMOVER

CAUTION:
^ Always press outer race when installing bearing.
^ Be careful not to remove plastic lock from inner race when installing bearing.
^ Do not apply pressure more than 30 kN (3.1 ton, 2.8 US ton, 3.1 Imp ton).





4) Using plier, install the snap ring.

CAUTION: Ensure snap ring fits in groove properly.





5) Using ST1 and ST2, press the outer oil seal unit it comes in contact with snap ring.
ST1 927430000 HOUSING STAND
ST2 927460000 OIL SEAL INSTALLER

CAUTION: Do not apply pressure more than 3.92 kN (0.4 ton, 0.4 US ton, 0.4 Imp ton).

6) Invert both ST1 and housing.





7) Using ST2, press the inner oil seal into the housing until it touches bottom.
ST1 927430000 HOUSING STAND
ST2 927460000 OIL SEAL INSTALLER

CAUTION: Do not apply pressure more than 3.92 kN (0.4 ton, 0.4 US ton, 0.4 Imp ton).





8) Using ST1 and ST2, press the sub seal into place.
ST1 927430000 HOUSING STAND
ST2 927460000 OIL SEAL INSTALLER

CAUTION: Do not apply pressure more than 3.92 kN (0.4 ton, 0.4 US ton, 0.4 Imp ton).

9) Apply the sufficient grease to oil seal lip.
Specified grease: SHELL 6459N

CAUTION:
^ If specified grease is not available, remove bearing grease and apply Auto Rex A instead.
^ Do not mix different types of grease.

10) Install back plate to rear housing.
Tightening torque: 52 Nm (5.3 kgf-m, 38.3 ft. lbs.)





11) Using ST1 and ST2, press the baring into hub.
ST1 927080000 HUB STAND
ST2 927450000 HUB INSTALLER

CAUTION: Do not apply pressure more than 25 kN (2.5 ton, 2.3 US ton, 2.5 Imp ton).