Speedometer Gear

REMOVAL
1. Remove the manual transmission assembly from vehicle.
2. Prepare the transmission for overhaul.
3. Remove the oil pipe, neutral position switch, back-up light switch and harness.
4. Remove the extension case.
5. Remove the transfer driven gear.
6. Remove the center differential.
7. Remove the oil pump.
8. Remove the transmission case.
9. Remove each gear assembly.
10. Remove the drive pinion shaft assembly.
11. Remove the front differential assembly.
12. Remove the vehicle speed sensor.





13. Remove the snap ring, and then remove the speedometer driven gear.
14. Remove the speedometer shaft from clutch housing.





15. Remove the oil seal, speedometer shaft and washer.
16. Remove the snap ring from speedometer shaft.

INSTALLATION
1. Install the oil seal, washer and snap ring to speedometer shaft.





2. Insert the speedometer shaft. Using the ST, press the oil seal.
ST 899824100 or 499827000 PRESS





NOTE:
^ Replace the oil seal with a new one.
^ Insert the oil seal approx. 24 mm (0.94 inch) from the edge of clutch case.





3. Install the speedometer driven gear and snap ring.
4. Install the vehicle speed sensor.
5. Install the front differential assembly.
6. Install the drive pinion shaft assembly.
7. Install each gear assembly at once.
8. Install the transmission case.
9. Install the oil pump.
10. Install the center differential.
11. Install the transfer driven gear.
12. Install the extension case.
13. Install the oil pipe, neutral position switch, back-up light switch and harness.
14. Install the manual transmission assembly to vehicle.