Operation CHARM: Car repair manuals for everyone.

Removal and Installation

Fuel Tank (Part 1):




Fuel Tank (Part 2):






Fuel Pump

REMOVAL

WARNING:
- Place "NO FIRE" signs near the working area.
- Be careful not to spill fuel.
- During work procedures, if fuel tank is more than 3/4 full, be careful because fuel may spill.


NOTE: Fuel pump assembly consists of fuel pump and fuel level sensor.

1. Release fuel pressure.
2. Open fuel filler flap lid and remove fuel filler cap.




3. Disconnect battery ground cable.
4. Lift-up the vehicle.




5. Remove front side fuel tank cover.




6. Drain fuel from fuel tank. Set a container under the vehicle and remove drain plug from fuel tank.







7. Tighten fuel drain plug and install front right side fuel tank cover.

NOTE: Replace gasket with new one.

8. Raise rear seat and turn floor mat up.




9. Remove access hole lid.




10. Disconnect connector from fuel pump.
11. Move clips and then disconnect jet pump hose C).




12. Disconnect quick connector and then disconnect fuel delivery hose (A) and return hose (B).




13. Remove nuts which install fuel pump assembly onto fuel tank.
14. Take off fuel pump assembly from fuel tank.

INSTALLATION
Install in the reverse order of removal. Do the following:
1. Always use new gaskets.
2. Ensure sealing portion is free from fuel or foreign particles before installation.




3. Tighten nuts in alphabetical sequence shown in figure to specified torque.