Operation CHARM: Car repair manuals for everyone.

Valve Body: Service and Repair

REMOVAL
1. Set the vehicle on a lift.
2. Disconnect the ground cable from battery.
3. Lift-up the vehicle.
4. Clean the transmission exterior.





5. Remove the drain plug (ATF) and gasket, and then drain ATF.
6. Replace the gasket with a new one, and then tighten the drain plug (ATF).
Tightening torque: 25 Nm (2.5 kgf-m, 18.1 ft. lbs.)





7. Remove the oil pan.

CAUTION: Be careful not to allow dirt or dust to get into the oil pan.





8. Remove the magnet.
9. Clean the magnet.
10. Remove the liquid gasket completely from oil pan and transmission case.





11. Remove the harness connector.





12. Remove the oil cooler pipe.





13. Remove the control valve body.

NOTE: Replace the control valve body as assembly, because the control valve body can not be disassembled.

INSTALLATION
1. Check that the dust and other foreign matters are not on control valve body.
2. Temporarily install the control valve body to transmission.





3. Install the oil cooler pipe.
Tightening torque: 8 Nm (0.8 kgf-m, 5.8 ft. lbs.)





4. Tighten the bolts equally.
Tightening torque: 8 Nm (0.8 kgf-m, 5.8 ft. lbs.)





5. Connect the harness connector.





6. Attach the magnet at the specified position of oil pan.





7. Apply liquid gasket to the oil pan.
Liquid gasket: THREE BOND 1217B (Part No. K0877YA020)





8. Fill liquid gasket to the holes except for bolt holes (three) of transmission case.
Liquid gasket: THREE BOND 1217B (Part No. K0877YA020)
9. Install the oil pan with equally tighten the bolts.
Tightening torque: 5 Nm (0.5 kgf-m, 3.6 ft. lbs.)
10. Fill ATF from oil charge pipe.
Recommended fluid: Dexron III type automatic transmission fluid
Capacity: Fill the same amount of ATF drained.
11. Bleed the air of control valve.
12. Check the ATF level.
13. Execute the learning control promotion.

INSPECTION
Check that the holes, damages or other foreign matters are not on each parts.