Reverse Check System
REMOVAL1. Remove the manual transmission assembly from vehicle.
2. Prepare the transmission for overhaul.
3. Remove the extension case.
4. Remove the snap ring and washer from reverse check shaft.
5. Remove the reverse check shaft and spring from extension case.
6. Remove the spring pin, and then remove the reverse check lever and oil seal from reverse check shaft.
NOTE: Do not reuse the oil seal.
7. Remove the plug from extension case, then remove the gasket, spring and plunger.
NOTE: Do not reuse the gasket.
8. Remove the reverse lock plunger.
INSTALLATION
1. Insert the reverse lock plunger.
2. Install in the order of reverse check plug, spring, gasket and plug.
Tightening torque: 41 Nm (4.2 kgf-cm, 30.2 ft. lbs.)
3. Install the spring and reverse check shaft to extension case.
NOTE: Be sure the spring end aligns with the hole of reverse check shaft and cutout portion of extension case.
4. Install the washer and snap ring.
5. Set the ST1 to reverse check shaft. Install a new oil seal, then press with ST2.
ST1 18671AA000 OIL SEAL GUIDE
ST2 18657AA010 INSTALLER
6. Insert the reverse check lever, then rotate the reverse check shaft until the plunger can be pushed in first.
7. Align the hole of reverse check lever and reverse check shaft, then install the spring pin.
8. Make sure the reverse check operates correctly.
9. Install the extension case.
10. Install the manual transmission assembly to vehicle.
INSPECTION
1. Make sure there is no damage on each parts.
2. Make sure the reverse check lever operates smoothly.
3. Make sure there is no oil leakage on oil seal part of reverse check shaft. If there is oil leakage, replace the oil seal.
4. Inspect the reverse check operation.
1. The plunger can be pushed or the gear can be shifted to reverse, when reverse check lever is in the following position.
2. The plunger cannot be pushed or the gear cannot be shifted to reverse, when reverse check lever is in the following position.
5. If not as specified, reassemble the reverse check system.