Operation CHARM: Car repair manuals for everyone.

Fuel Pump: Service and Repair

Fuel Tank Part 1:




Fuel Tank Part 2:






Fuel Pump

REMOVAL

WARNING:
- Place "NO FIRE" signs near the working area.
- Be careful not to spill fuel on the floor.

NOTE: Fuel pump assembly consists of fuel pump and fuel level sensor.

1. Release the fuel pressure.
2. Drain the fuel.
3. Remove the rear seat.




4. Remove the service hole cover.




5. Disconnect the connector from fuel pump.
6. Disconnect the quick connector and then disconnect the fuel delivery hose, return hose and jet pump hose.




7. Remove the nuts which install the fuel pump assembly onto fuel tank.
8. Take off the fuel pump assembly from fuel tank.

INSTALLATION
Install in the reverse order of removal.

NOTE: Use a new gasket.

1. Ensure the sealing portion is free from fuel or foreign particles before installation.




2. Tighten the nuts to specified torque in the order as shown in the figure.