Transmission Installation
Automatic Transmission AssemblyINSTALLATION
1. Install the ST to converter case.
ST 498277200 STOPPER SET
2. Install the transmission onto engine.
1. Lift up the transmission gradually using a transmission jack.
2. Engage them at splines.
3. Install the engine mounting bolt (lower side).
Tightening torque: 50 Nm (5.1 kgf-cm, 36.9 ft. lbs.)
4. Install the transmission rear crossmember.
Tightening torque: 75 Nm (7.6 kgf-cm, 55.3 ft. lbs.)
5. Take off the transmission jack.
6. Lower the vehicle.
7. Install the engine mounting bolt (upper side).
Tightening torque: 50 Nm (5.1 kgf-cm, 36.9 ft. lbs.)
8. Remove the ST from converter case.
ST 498277200 STOPPER SET
9. Install the starter.
10. Install the torque converter to drive plate.
1. Install the bolts which hold torque converter to drive plate.
2. Install all four bolts by rotating the crank pulley a little at a time.
3. Install the service hole.
Tightening torque: 25 Nm (2.5 kgf-cm, 18 ft. lbs.)
11. Remove the ST and install the pitching stopper bracket.
Tightening torque: 40 Nm (4.1 kgf-cm, 29.5 ft. lbs.)
12. Install the pitching stopper.
Tightening torque:
T1: 50 Nm (5.1 kgf-cm, 36.9 ft. lbs.)
T2: 58 Nm (5.9 kgf-cm, 42.8 ft. lbs.)
13. Lift-up the vehicle.
14. Replace the front differential side retainer oil seal.
1. Remove the oil seal by using flat tip screw driver and etc.
2. Fit a new oil seal using ST.
ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER
NOTE:
^ Apply oil to the oil seal lips.
^ Always replace the differential side oil seal after extracting front drive shaft from the transmission.
15. Apply grease to the oil seal lips.
16. Set the ST to the side retainer.
ST 28399SA000 OIL SEAL PROTECTOR
17. Install the front drive shaft into transmission.
NOTE: Replace the circlip of drive shaft with a new one.
18. Install the front drive shaft into transmission, remove the ST and insert the drive shaft securely.
ST 28399SA000 OIL SEAL PROTECTOR
19. Install the inlet and outlet hoses to the ATF inlet and outlet pipes.
20. Insert the ball joint into housing.
21. Install the front stabilizer bracket.
22. Screw the securing bolts for clutch housing cover.
23. Install the front crossmember support plate.
24. Install the propeller shaft.
25. Install the shift select cable.
26. Install the turbine speed sensor 1 and harness, and then connect the connector.
Tightening torque: 7 Nm (0.7 kgf-cm, 5.2 ft. lbs.)
27. Install the oil charge pipe.
Tightening torque: 41 Nm (4.2 kgf-cm, 30.2 ft. lbs.)
28. Install the heat shield cover.
29. Install the center exhaust pipe, rear exhaust pipe and muffler. (Turbo model)
30. Install the front exhaust pipe, rear exhaust pipe and muffler. (Non-turbo model)
31. Install the under cover.
32. Lower the vehicle.
33. Install the air cleaner hose.
34. Install the air intake duct.
35. Connect the following connectors.
^ Turbo model
1. Transmission harness connectors
2. Front oxygen (A/F) sensor
^ Non-turbo model
36. Install the intercooler stay RH and engine hanger rear. (Turbo model)
37. Install the engine hanger rear, and then connect the engine harness connector. (Non-turbo model)
38. Install the water by-pass pipe. (Turbo model)
39. Pour ATF from the oil charge pipe.
40. Install the air breather hose.
41. Install the intercooler. (Turbo model)
42. Install the air intake chamber. (Non-turbo model)
43. Install the air cleaner case. (Non-turbo model)
44. Install the collector cover.
45. Connect the battery ground cable to battery.
46. Perform the Clear Memory 2.
1. Connect the Subaru Select Monitor to data link connector.
2. Turn the ignition switch to ON (engine OFF) and turn Subaru Select Monitor switch to ON.
3. Ensure that the select lever is in P range.
4. On the <
5. On the <
6. Press the [YES] key after the information of transmission type has been displayed.
7. On the <
47. Perform the inspection with driving the vehicle at the end of repair work and make sure there is no faulty as below;
^ Excessive shift shock
^ Oil leakage from transmission proper and etc.
^ Occurrence of noise caused by interference etc.
NOTE: If excessive shift shock is felt, execute the advance operation of learning control.