Removal and Replacement

Intake Manifold (Part 1):

Intake Manifold (Part 2):

Intake Manifold

REMOVAL
1. Remove the collector cover.
2. Release the fuel pressure.
3. Disconnect the ground cable from battery.
4. Open the fuel filler flap lid, and remove the fuel filler cap.
5. Remove the air cleaner case and air intake chamber.
6. Remove the generator.




7. Disconnect the connector from throttle body.




8. Disconnect the engine coolant hoses from throttle body.




9. Disconnect the PCV hose.




10. Disconnect the brake booster hose.




11. Disconnect the fuel hoses from fuel pipe.
1. Disconnect the connector of fuel pipe by pushing the ST in the direction of arrow.
ST 42099AE000 CONNECTOR REMOVER
2. Remove the clip, and disconnect the evaporation hose from the pipe.

WARNING:
- Be careful not to spill fuel.
- Catch the fuel from hoses using a container or cloth.




12. Remove the fuel pipe protector LH.
13. Remove the engine harness from fuel injector pipe LH.




14. Remove the bolts which hold fuel injector pipe LH to cylinder head.




15. Remove the fuel pipe protector RH.
16. Remove the engine harness from fuel injector pipe RH.




17. Remove the bolts which hold the fuel injector pipe RH to the cylinder head.
18. Remove the bolts which hold the intake manifold to the cylinder head.




- LH side




- RH side
19. Remove the intake manifold.

INSTALLATION

1. Install the intake manifold onto cylinder heads.

NOTE: Use new O-rings.

Tightening torque: 25 N.m (2.5 kgf.m, 18 ft.lb)




- RH side




- LH side




2. Install the bolts which hold fuel injector pipe RH to cylinder head.
3. Install the engine harness to fuel injector pipe RH.




4. Install the fuel pipe protector RH.




5. Install the bolts which hold fuel injector pipe LH to cylinder head.
6. Install the engine harness to fuel injector pipe LH.




7. Install the fuel pipe protector LH.




8. Connect the fuel hoses to fuel pipe.




9. Connect the brake booster hose.




10. Connect the PCV hose.




11. Connect the engine coolant hoses to throttle body.




12. Connect the connector to throttle body.
13. Install the generator.
14. Install the air cleaner case and air intake chamber.
15. Install the fuse of fuel pump to main fuse box.
16. Connect the ground cable to the battery.
17. Install the collector cover.