Operation CHARM: Car repair manuals for everyone.

System Specifications

CYLINDER BLOCK
Crankcase surface that mates with cylinder head
Warping limit 0.025 mm (0.00098 inch)

The cylinder bore size is stamped on the cylinder block front upper surface

Taper
Standard 0.015 mm (0.0006 inch)
Service limit 0.050 mm (0.0020 inch)

Out-of-roundness
Standard 0.010 mm (0.0004 inch)
Service limit 0.050 mm (0.0020 inch)

Cylinder to piston clearance
Standard 0.010 - 0.010 mm (-0.0004 - 0.0004 inch)
Service limit 0.030 mm (0.0012 inch)

Crankshaft oil clearance
Standard 0.010 - 0.030 mm (0.0004 - 0.0012 inch)
Service limit 0.040 mm (0.0016 inch)

Crank pin:
Out-of-roundness 0.003 mm (0.0001 inch)
Cylindricality 0.004 mm (0.0002 inch)
Grinding limit 51.750 mm (2.0374 inch) dia.

Crank journal
Out-of-roundness 0.005 mm (0.0002 inch)
Cylindricality 0.006 mm (0.0002 inch)
Grinding limit To 59.750 mm (2.3524 inch) dia.





Connecting rod side clearance
Standard 0.070 - 0.330 mm (0.0028 - 0.0130 inch)
Service limit 0.4 mm (0.016 inch)

Connecting rod oil clearance
Standard 0.017 - 0.045 mm (0.0007 - 0.0018 inch)
Service limit 0.05 mm (0.0020 inch)

Piston outer diameter
Standard 99.505 - 99.515 mm (3.9175 - 3.9179 inch)
Standard 99.495 - 99.505 mm (3.9171 - 3.9175 inch)
0.25 mm (0.0098 inch) oversize 99.745 - 99.765 mm (3.9270 - 3.9278 inch)
0.50 mm (0.0197 inch) oversize 99.995 - 100.015 mm (3.9368 - 3.9376 inch)

Piston Rings








Crank Pulley Bolt 180 Nm (18.3 kgf-m, 132.7 ft. lbs.)