Reduction Driven Gear

Reduction Driven Gear

REMOVAL
1. MPT MODEL
1. Remove the transmission assembly from vehicle body.
2. Remove the rear wheel speed sensor, and separate the extension case from transmission case.
3. Set the select lever to "P" range.
4. Lift the crimped section, and then remove the lock nut.





5. Using the ST1 and ST2, extract the reduction driven gear assembly.

ST1 499737000 PULLER ST2 899524100 PULLER SET:

2. VTD MODEL
1. Remove the transmission assembly from vehicle body.
2. Remove the rear wheel speed sensor, and separate the extension case from transmission case.
3. Remove the rear drive shaft.
4. Set the select lever to "P" range.
5. Lift the crimped section, and then remove the lock nut.





6. Using the ST1 and ST2, extract the reduction driven gear.
ST1 499737000 PULLER
ST2 899524100 PULLER SET
7. Pull out the center differential assembly.

INSTALLATION
1. MPT MODEL
1. Set the select lever to "P" range.
2. Using a plastic hammer, install the reduction driven gear assembly and the new washer, and tighten the new lock nut.
Tightening torque: 100 Nm (10.2 kgf-m, 73.8 ft. lbs.)





3. After tightening, stake the lock nut securely.
4. Join the transmission case and the extension case, and then install the rear vehicle speed sensor.
5. Install the transmission assembly to the vehicle.

2. VTD MODEL
1. Set the select lever to "P" range.
2. Use a plastic hammer to install reduction driven gear assembly.
3. Use a plastic hammer to install the center differential.
4. Install new self-locking nut and washer.
Tightening torque: 100 Nm (10.2 kgf-m, 73.8 ft. lbs.)





5. After tightening, stake the lock nut securely.
6. Insert the rear driveshaft assembly.
7. Join the transmission case and the extension case, and then install the rear vehicle speed sensor.
8. Install the transmission assembly to the vehicle.

DISASSEMBLY
1. Remove the snap ring from reduction driven gear.





2. Remove the ball bearing from reduction driven gear using ST.

ST 498077600 REMOVER:

ASSEMBLY
1. Install the new ball bearing to reduction driven gear using press.





2. Install the snap ring to reduction driven gear.





INSPECTION
Make sure the ball bearing and gear is not deformed or damaged.