Operation CHARM: Car repair manuals for everyone.

Turbocharger: Service and Repair

Turbocharger

REMOVAL
1. Set the vehicle on a lift.
2. Disconnect the ground cable from battery.
3. Remove the center exhaust pipe.
4. Lower the vehicle.




5. Disconnect the turbocharger joint pipe from turbo- charger.




6. Disconnect the engine coolant hose which is connected to coolant filler tank.




7. Loosen the clamp which secures the turbocharger to intake duct.
8. Loosen the flare joint of oil inlet pipe, and disconnect the flare joint.




9. Remove the oil inlet pipe from turbocharger.
10. Disconnect the engine coolant hose.




11. Remove the turbocharger bracket.




12. Disconnect the oil outlet hose from pipe.
13. Take out the turbocharger from engine compartment.

INSTALLATION




1. Connect the oil outlet hose to outlet pipe.




2. Install the turbocharger to intake duct.




3. Install the oil inlet pipe to turbocharger, and connect the flare joint.




4. Install the turbocharger joint pipe to turbocharger.

NOTE: Replace the gasket with a new one.

5. Connect the engine coolant hose.




6. Install the turbocharger bracket.




7. Connect the engine coolant hose which is connected to coolant filler tank.
8. Lift-up the vehicle.
9. Install the center exhaust pipe.