Transfer Driven Gear

Transfer Driven Gear

REMOVAL
1) Remove the manual transmission assembly from vehicle.
2) Prepare the transmission for overhaul.
3) Remove the extension case.
4) Remove the transfer driven gear.





INSTALLATION
1) Install the transfer driven gear.





2) If the bearing or transfer driven gear is replaced, select the transfer driven thrust washer.
3) Install the extension case.
4) Install the manual transmission assembly to vehicle.

DISASSEMBLY
1) Using the ST, remove the roller bearing of extension case side.
ST 498515700 REMOVER





2) Using the ST, remove the roller bearing of transmission case side.
ST1 899858600 REMOVER
ST2 899864100 REMOVER





ASSEMBLY
1) Using the ST, install the roller bearing of extension case side.
ST1 398177700 INSTALLER
ST2 899864100 REMOVER

CAUTION:
Go not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).





2) Using the ST, install the roller bearing of transmission case side.
ST 499757002 INSTALLER

CAUTION:
Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).





INSPECTION
1) Bearings Replace the bearing in following cases.
^ Broken or rusty bearings
^ Worn or damaged
^ Bearings that fail to turn smoothly or make noise when turned after gear oil lubrication.

2) Driven gear Replace the driven gear in following case. If their tooth surfaces and shaft are excessively broken or damaged.