Removal and Installation
Fuel Tank (Part 1):
Fuel Tank (Part 2):
Fuel Pump
REMOVAL
WARNING:
- Place NO FIRE signs near the working area.
- Be careful not to spill fuel.
- Reduce the fuel in the fuel tank to less than 3/4 beforehand. Be careful that fuel may spill when the fuel is more than 3/4.
NOTE: Fuel pump assembly consists of fuel pump and fuel level sensor.
1. Release the fuel pressure.
2. Open the fuel filler flap lid and remove the fuel filler cap.
3. Disconnect the ground cable from battery.
4. Lift-up the vehicle.
5. Drain the fuel from fuel tank. Set a container under the vehicle and remove the drain plug from fuel tank.
6. Tighten the fuel drain plug.
NOTE: Use a new gasket.
7. Remove the luggage floor mat.
8. Remove the service hole cover.
9. Disconnect the connector from the fuel pump.
10. Disconnect the quick connector and then disconnect the fuel delivery hose and return hose.
11. Move the clips, and then disconnect the jet pump hose (A).
12. Remove the nuts which install the fuel pump assembly onto fuel tank.
13. Take off the fuel pump assembly from the fuel tank.
INSTALLATION
Carefully following the steps below, install in the reverse order of removal.
NOTE:
- Replace the gasket and retainer with new ones.
- Ensure the sealing portion is free from fuel or foreign particles before installation.
- Tighten the nuts to the specified torque in alphabetical sequence as shown in the figure: