Clutch Housing

Clutch Housing

REMOVAL
1) Remove the manual transmission assembly from vehicle.
2) Prepare the transmission for overhaul.
3) Remove the oil pipe, neutral position switch, back-up light switch and harness.
4) Remove the extension case.
5) Remove the transfer driven gear.
6) Remove the center differential.
7) Remove the oil pump.
8) Remove the transmission case.
9) Remove each gear assembly.
10) Remove the drive pinion shaft assembly.
11) Remove the front differential assembly.
12) Remove the vehicle speed sensor.
13) Remove the speedometer gear.

INSTALLATION
1) Install the pitching stopper bracket.
Tightening torque:
41 Nm (4.2 kgf-m, 30.2 ft. lbs.)
2) Install the speedometer gear.
3) Install the vehicle speed sensor.
4) Install the front differential assembly.
5) Install the drive pinion shaft assembly.
6) Install each gear assembly at once.
7) Install the transmission case.
8) Install the oil pump.
9) Install the center differential.
10) Install the transfer driven gear.
11) Install the extension case.
12) Install the oil pipe, neutral position switch, back-up light switch and harness.
13) Install the manual transmission assembly to vehicle.

DISASSEMBLY
1) Remove the clutch release bearing guide.





2) Remove the oil seal.





ASSEMBLY
1) Install the oil seal into clutch housing without damaging.
ST 18657AA020 OIL SEAL INSTALLER





2) Install the clutch release bearing guide.





INSPECTION
1) Make sure there is no damage or crack on the clutch housing. Replace the clutch housing with a new one if there is excessive damage.
2) Check the clutch housing for gear oil leakage. If there is oil leakage, repair or replace the leakage part.