Transmission Removal

Manual Transmission Assembly

REMOVAL
1) Set the vehicle on a lift, and then open the front hood and support it with hood stay.

NOTE:
Set the hood stay to its specified hole.

2) Remove the front wheel.
3) Disconnect the ground cable from battery.
4) Remove the intercooler assembly.
5) Lift-up the vehicle, and then remove the under cover.
6) Remove the steering universal joint.
7) Lower the vehicle and disconnect the connector located on upper side of transmission.





8) Disconnect the ground cable at upper side of transmission case and body.








9) Remove the starter assembly.
10) Remove the operating cylinder.

NOTE:
Hang the removed operating cylinder with a wire, etc.





11) Remove the clutch release shaft.
(1) Remove the plug with hexagon wrench.
(2) Install a 6 mm bolt to the release shaft, then pull out the release shaft.
(3) Lift up the release fork, and then remove it from the release bearing claw. Pull it to the engine side and set it free.
12) Remove the throttle body.
13) Remove the pitching stopper, and then remove the pitching stopper bracket.
14) Set the ST.
ST 41099AC000 ENGINE SUPPORT





15) Remove the center and rear exhaust pipe and muffler.
16) Drain the transmission gear oil.
17) Remove the propeller shaft.
18) Remove the front stabilizer bolt.





19) Remove the ball joint of transverse link from housing.





20) Remove the front drive shaft.
21) Remove the front drive shaft, then take the front drive shaft.
22) Set the transmission jack under the transmission, then remove the front crossmember and rear crossmember.





23) Move the transmission to right side, then remove the joint COMPL, stay bolt and reverse check cable.

NOTE:
If the transmission is not moved, the joint COMPL and stay bolt will contact body and damage may occur.





24) Remove the fixing bolt of engine and transmission, then remove the transmission from vehicle.

NOTE:
^ Rotate the turn buckle of ST (ENGINE SUPPORT ASSY) and lower the rear side of engine to facilitate removal.
^ Take care not to contact the transmission with body when pulling backward to remove.
^ Remove the clutch pipe and breather pipe carefully which may interfere each other.








25) Remove the crossmember from transmission.