Transfer Driven Gear
Transfer Driven GearREMOVAL
1) Remove the manual transmission assembly from the vehicle.
2) Prepare the transmission for overhaul.
3) Remove the extension case.
4) Remove the transfer driven gear.
INSTALLATION
1) Install the transfer driven gear.
2) When the bearing or the transfer driven gear is replaced, select an appropriate thrust washer for the transfer driven gear.
3) Install the extension case.
4) Install the manual transmission assembly to the vehicle.
DISASSEMBLY
1) Using the ST, remove the roller bearing (extension case side).
ST 498515700 REMOVER
2) Using ST1 and ST2, remove the roller bearing (transmission case side).
ST1 899858600 REMOVER
ST2 899864100 REMOVER
ASSEMBLY
1) Using the ST, install the roller bearing (extension case side).
ST1 398177700 INSTALLER
ST2 899864100 REMOVER
CAUTION: Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).
2) Using the ST, install the roller bearing (transmission case side).
ST 499757002 INSTALLER
CAUTION: Do not apply pressure in excess of 10 kN (1 ton, 1.1 US ton, 1.0 Imp ton).
INSPECTION
1) Bearing
Replace the bearings in the following cases.
^ If there is damage or rusting of the bearing.
^ In case of wear or damage.
^ After applying gear oil, if the bearing does not rotate smoothly or an abnormal noise is emitted.
2) Driven gear
If the driven gear tooth surface and shaft are excessively broken or damaged, replace the driven gear.