Disassembly and Assembly

Intake Manifold

DISASSEMBLY




1. Disconnect the engine ground terminal from intake manifold.
2. Remove the ignition coil and ignitor assembly.
3. Remove the throttle body.
4. Remove the EGR valve.




5. Remove the PCV pipe.




6. Remove the fuel pipe protector LH.




7. Remove the fuel pipe protector RH.

8. Disconnect the connectors (A) from fuel injector.




9. Remove the harness band (B) which holds engine harness to fuel injector pipe.
10. Remove the purge control solenoid valve.




11. Remove the harness band clips which install the engine harness.




12. Remove the bolts which hold the engine harness to intake manifold.
13. Remove the engine harness from intake manifold.

14. Remove the bolts which secure fuel injector pipe on the intake manifold as shown in the figure.




- RH side







- LH side

15. Remove the fuel injectors from fuel injector pipe.




16. Disconnect the quick connector which holds the fuel injector pipe RH to fuel pipe.




17. Disconnect the quick connector which holds the fuel injector pipe LH to fuel pipe.
18. Remove the fuel injector pipes RH and LH.




19. Remove the bolt which installs the fuel pipe assembly on intake manifold.
20. Remove the fuel pipe assembly from intake manifold.

ASSEMBLY

NOTE: When assembling the nipple, apply liquid gasket.

Liquid gasket:
THREE BOND 1105 (Part No. 004403010)




1. Tighten the bolt which installs the fuel pipe assembly on intake manifold.




2. Connect the fuel injector pipe LH to fuel pipe.

NOTE: Connect the quick connector securely.




3. Connect the fuel injector pipe RH to fuel pipe.

NOTE: Connect the quick connector securely.

4. Install the fuel injectors.
5. Tighten the bolts which install fuel injector pipe on intake manifold.




- RH side







- LH side

6. Install the engine harness onto intake manifold.




7. Tighten the bolts which install engine harness on intake manifold.




8. Hold the engine harness by harness band clips.
9. Install the purge control solenoid valve.
10. Connect the connectors (A) to fuel injector.




11. Hold the engine harness to fuel injector pipe by harness band (B).




12. Install the fuel pipe protector RH.




13. Install the fuel pipe protector LH.

14. Install the PCV pipe.
1. Connect the hoses (A) and (B) to intake manifold.




2. Tighten the bolts (C) - (E) in alphabetical sequence.

15. Install the EGR valve.
16. Install the throttle body to intake manifold.
17. Install the ignition coil & ignitor ASSY.




18. Install the engine ground terminal to intake manifold.