Transmission Installation

Manual Transmission Assembly

INSTALLATION
1) Install the rear cushion rubber to transmission assembly.
Tightening torque:
35 Nm (3.6 kgf-m, 26 ft. lbs.)
2) Install the transmission onto engine.
(1) Gradually raise the transmission with transmission jack.
(2) Engage them at splines.

NOTE:
Be careful not to strike the main shaft against clutch cover.

3) Install the transmission rear crossmember.





4) Take off the transmission jack.
5) Tighten the nuts which hold the lower side of transmission to engine.





6) Connect the engine and transmission.
(1) Install the starter.
(2) Tighten the bolt which holds right upper side of transmission to engine.





7) Remove the ST.





8) Install the pitching stopper.





9) Install the throttle body.
^ Non-turbo model
^ Turbo model
10) Lift-up the vehicle.
11) Replace the differential side retainer oil seal.

NOTE:
Be sure to replace the differential side retainer oil seal after the procedure of removing the front drive shaft.





12) Install the front drive shaft into transmission.
ST 28399SA010 OIL SEAL PROTECTOR





13) Install the ball joints of lower arm into knuckle arm of housing, and tighten the installing bolts.





14) Install the stabilizer link from transverse link.
^ Wagon model





^ Sedan model





15) Install the gear shift rod and the stay.
(1) Install the gear shift rod onto transmission.





(2) Install the stay onto transmission.
16) Install the propeller shaft.
17) Install the hanger bracket on right side of transmission.





18) Install the rear exhaust pipe and muffler. - Non-turbo model
19) Install the front exhaust pipe and center exhaust pipe. (Non-turbo model)
20) Install the center exhaust pipe. (Turbo model)
21) Install the under cover.
22) Install the operating cylinder.
^ Non-turbo model

Non-turbo Model:

^ Turbo model

Turbo model:

23) Connect the following connectors:
(1) Transmission ground cable
Tightening torque:
13 Nm (1.3 kgf-m, 9.4 ft. lbs.)
(2) Vehicle speed sensor connector
(3) Neutral position switch connector
(4) Back-up light switch connector
24) Install the air cleaner case stay.
Tightening torque:
16 Nm (1.6 kgf-m, 11.6 ft. lbs.)
25) Install the air intake duct and cleaner case. (Non-turbo model)
26) Install the intercooler. (Turbo model).
27) Connect the battery ground cable to battery.
28) Take off the vehicle from lift arms.