Cylinder Block Assembly: Specifications
Cylinder blockSurface warpage limit (mating with cylinder head) 0.025 mm (0.00098 in)
Grinding limit 0.1 mm (0.004 in)
Standard height 201.0 mm (7.91 in)
Cylinder inner diameter Standard
A 99.505 - 99.515 mm (3.9175 - 3.9179 in)
B 99.495 - 99.505 mm (3.9171 - 3.9175 in)
Taper
Standard 0.015 mm (0.0006 in)
Limit 0.050 mm (0.0020 in)
Out-of-roundness
Standard 0.010 mm (0.0004 in)
Limit 0.050 mm (0.0020 in)
Piston clearance
Standard -0.010 - 0.010 mm (-0.00039 - 0.00039 in)
Limit 0.030 mm (0.0012 in)
Cylinder inner boring limit (diameter) To 100.005 mm (3.9372 in)
Piston
Outer diameter Standard
A 99.505 - 99.515 mm (3.9175 - 3.9179 in)
B 99.495 - 99.505 mm (3.9171 - 3.9175 in)
0.25 (0.0098) OS 99.745 - 99.765 mm (3.9270 - 3.9278 in)
0.50 (0.0197) OS 99.995 - 100.015 mm (3.9368 - 3.9376 in)
Clearance between piston and piston pin
Standard 0.004 - 0.008 mm (0.0002 - 0.0003 in)
Limit 0.020 mm (0.0008 in)
Piston ring
Ring closed gap
Top ring
Standard 0.20 - 0.35 mm (0.0079 - 0.0138 in)
Limit 1.0 mm (0.039 in)
Second ring
Standard 0.37 - 0.52 mm (0.0144 - 0.0203 in)
Limit 1.0 mm (0.039 in)
Oil ring
Standard 0.20 - 0.50 mm (0.0079 - 0.0197 in)
Limit 1.5 mm (0.059 in)
Ring groove gap
Top ring
Standard 0.040 - 0.080 mm (0.0016 - 0.0031 in)
Limit 0.15 mm (0.0059 in)
Second ring
Standard 0.030 - 0.070 mm (0.0012 - 0.0028 in)
Limit 0.15 mm (0.0059 in)
Connecting rod
Bend or twist per 100 mm (3.94 in) in length
Limit 0.10 mm (0.0039 in)
Side clearance of large end
Standard 0.070 - 0.330 mm (0.0028 - 0.0130 in)
Limit 0.4 mm (0.016 in)
Bearing of large end
Oil clearance
Standard 0.016 - 0.044 mm (0.00063 - 0.0017 in)
Limit 0.05 mm (0.0020 in)
Bearing size (Thickness at center)
Standard 1.492 - 1.501 mm (0.0587 - 0.0591 in)
0.03 (0.0012) US 1.510 - 1.513 mm (0.0594 - 0.0596 in)
0.05 (0.0020) US 1.520 - 1.523 mm (0.0598 - 0.0600 in)
0.25 (0.0098) US 1.620 - 1.623 mm (0.0638 - 0.0639 in)
Bushing of small end Clearance between piston pin and bushing
Standard 0 - 0.022 mm (0 - 0.0009 in)
Limit 0.030 mm (0.0012 in)
Crankshaft
Bend limit 0.035 mm (0.0014 in)
Crank pin
Out-of-roundness 0.003 mm (0.0001 in)
Cylindricality 0.004 mm (0.0002 in)
Grinding limit (dia.) To 51.750 mm (2.0374 in)
Crank journal
Out-of-roundness 0.005 mm (0.0002 in)
Cylindricality 0.006 mm (0.0002 in)
Grinding limit (dia.) To 59.758 mm (2.3527 in)
Crank pin outer diameter
Standard 51.984 - 52.000 mm (2.0466 - 2.0472 in)
0.03 (0.0012) US 51.954 - 51.970 mm (2.0454 - 2.0461 in)
0.05 (0.0020) US 51.934 - 51.950 mm (2.0446 - 2.0453 in)
0.25 (0.0098) US 51.734 - 51.750 mm (2.0368 - 2.0374 in)
Crank journal outer diameter
Standard 59.992 - 60.008 mm (2.3619 - 2.3625 in)
0.03 (0.0012) US 59.962 - 59.978 mm (2.3607 - 2.3613 in)
0.05 (0.0020) US 59.942 - 59.958 mm (2.3599 - 2.3605 in)
0.25 (0.0098) US 59.742 - 59.758 mm (2.3520 - 2.3527 in)
Thrust clearance
Standard 0.030 - 0.115 mm (0.0012 - 0.0045 in)
Limit 0.25 mm (0.0098 in)
Oil clearance
Standard 0.010 - 0.030 mm (0.0001 - 0.0012 in)
Limit 0.40 mm (0.016 in)
Main bearing
#1, #3
Standard 1.998 - 2.011 mm (0.0787 - 0.0792 in)
0.03 (0.0012) US 2.017 - 2.020 mm (0.0794 - 0.0795 in)
0.05 (0.0020) US 2.027 - 2.030 mm (0.0798 - 0.0799 in)
0.25 (0.0098) US 2.127 - 2.130 mm (0.0837 - 0.0839 in)
#2, #4, #5
Standard 2.000 - 2.013 mm (0.0787 - 0.0793 in)
0.03 (0.0012) US 2.019 - 2.022 mm (0.0795 - 0.0796 in)
0.05 (0.0020) US 2.029 - 2.032 mm (0.0799 - 0.0800 in)
0.25 (0.0098) US 2.129 - 2.132 mm (0.0838 - 0.0839 in)
Cylinder block connecting bolts
LH side (A - D) in alphabetical order 10 N-m (1.0 kgf-m, 7.2 ft-lb)
RH side (E - J) in alphabetical order 10 N-m (1.0 kgf-m, 7.2 ft-lb)
LH side (A - D) in alphabetical sequence 18 N-m (1.8 kgf-m, 13.3 ft-lb)
RH side (E - J) in alphabetical sequence 18 N-m (1.8 kgf-m, 13.3 ft-lb)
LH side (A - D) in alphabetical sequence.
(A), (C) 90°
(B), (D) 40 N-m (4.1 kgf-m, 29.6 ft-lb)
RH side (E - J) in alphabetical sequence 90°
LH side (A - H) in alphabetical sequence.
(A) - (G) 25 N-m (2.5 kgf-m, 18.4 ft-lb)
(H) 6.4 N-m (0.65 kgf-m, 4.7 ft-lb)
Crank pulley bolt 180 N-m (18.4 kgf-m, 132.8 ft-lb)