Operation CHARM: Car repair manuals for everyone.

Rear Drive Shaft

Rear Drive Shaft

REMOVAL
1) Remove the transmission assembly from vehicle body.
2) Remove the rear wheel speed sensor, and separate the extension case from transmission case.
3) Pull out the rear drive shaft from center differential assembly.





4) Remove the drive plate and driven plate.

INSTALLATION
1) Select the shim.
2) Install the drive plate and driven plate.
3) Insert the rear drive shaft into the center differential assembly.
4) Join the transmission case and the extension case, and then install the rear vehicle speed sensor.
5) Install the transmission assembly to the vehicle.

DISASSEMBLY
1) Remove the revolution gear using a press.





2) Remove the front and rear side ball bearings and clutch hub using a press.





ASSEMBLY
Assemble in the reverse order of disassembly.

NOTE:
^ Use new ball bearings and revolution gear.
^ Make sure the clutch hub is facing the correct direction.





INSPECTION
^ Make sure there are no holes, cutting damage or other foreign materials on each parts.
^ Inspect the extension end play, and adjust it to be within the standard value.