Operation CHARM: Car repair manuals for everyone.

Hose/Line HVAC: Service and Repair

Hose and Tube

REMOVAL

CAUTION:
- When disconnecting/connecting hoses, do not apply an excessive force to them. After installing, check that no torsion or excessive tension applied to the hoses.
- Seal the disconnected hose with a plug or vinyl tape to prevent foreign matter from entering
.

1. Disconnect the ground cable from the battery.
2. Using the refrigerant recovery system, discharge refrigerant.
3. Remove the evaporator unit mounting bolt (A) and low-pressure hose bracket bolt (B).
4. Remove the low-pressure hose attaching bolts (C).
5. Disconnect the low-pressure hose from evaporator unit.
6. Disconnect the low-pressure hose from compressor.
7. Remove the low-pressure hose from vehicle.
8. Remove the high-pressure hose attaching bolt (D).
9. Disconnect the high-pressure hose from compressor.
10. Disconnect the high-pressure hose from condenser.
11. Remove the high-pressure hose from vehicle.
12. Remove the high-pressure tube attaching bolt (E).
13. Remove the high-pressure tube from vehicle.






INSTALLATION

CAUTION:
- When disconnecting or connecting the hoses, do not apply excessive force. After installing, check that no torsion or excessive tension applied to the hoses.
- Seal the disconnected hose with a plug or vinyl tape to prevent foreign matter from entering.


1. Install in the reverse order of removal.
2. Charge refrigerant.

Tightening torque: N.m (kgf.m, ft.lb)
T1: 7.5 (0.76, 5.5)
T2: 10 (1.0, 7.4)