Operation CHARM: Car repair manuals for everyone.

Rear Drive Shaft

Rear Drive Shaft

REMOVAL
1) Remove the transmission assembly from vehicle body.
2) Remove the rear wheel speed sensor, and separate the extension case from transmission case.
3) Pull out the rear drive shaft from center differential assembly.





4) Remove the drive plate and driven plate.

INSTALLATION
1) Select shims.
2) Install drive plate and driven plate.
3) Insert the rear drive shaft into the center differential assembly.
4) Join the transmission case and the extension case, and then install the rear vehicle speed sensor.
5) Install the transmission assembly to the vehicle.

DISASSEMBLY
1) Using a press, remove the revolution gear.





2) Using a press, remove the front and rear side ball bearings and the clutch hub.





ASSEMBLY
Assemble in the reverse order of disassembly.

NOTE:
^ Use new rear ball bearings and revolution gear.
^ Make sure the clutch hub is facing the correct direction.





INSPECTION
^ Check each part for holes, damage or accumulation of dust.
^ Inspect the play of the extension end, and adjust it to be within the standard value.