Clutch Housing

Clutch Housing

REMOVAL
1) Remove the manual transmission assembly from the vehicle.
2) Prepare the transmission for overhaul.
3) Remove the neutral position switch, back-up light switch and harness.
4) Remove the extension case.
5) Remove the transfer driven gear.
6) Remove the center differential.
7) Remove the transmission case.
8) Remove the individual gear assemblies.
9) Remove the drive pinion shaft assembly.
10) Remove the front differential assembly.

INSTALLATION
1) Install the pitching stopper bracket.
Tightening torque: 41 N-m (4.2 kgf-m, 30.2 ft-lb)
2) Install the front differential assembly.
3) Install the drive pinion shaft assembly.
4) Install the individual gear assemblies all at once.
5) Install the transmission case.
6) Install the center differential.
7) Install the transfer driven gear.
8) Install the extension case.
9) Install the neutral position switch, back-up light switch and harness.
10) Install the manual transmission assembly to the vehicle.

DISASSEMBLY
1) Remove the clutch release bearing guide.





2) Remove the oil seal.





ASSEMBLY
1) Attach the oil seal to the clutch housing, being careful not to damage the seal.

NOTE: Use a new oil seal.

ST 18657AA020 OIL SEAL INSTALLER





2) Install the clutch release bearing guide.





INSPECTION
1) Check to make sure there is no damage or cracks on the clutch housing. If there is excessive damage, replace the clutch housing.
2) Inspect the clutch housing for transmission gear oil leakage. If any oil leaks are found, repair or replace the applicable part.