Transmission Installation

INSTALLATION
1) Replace the differential side retainer oil seal.
ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER

NOTE: Be sure to replace the differential side retainer oil seal after the removing the front drive shaft.

2) Install the transmission cushion rubber to the transmission assembly.
Tightening torque: 35 N-m (3.6 kgf-m, 25.8 ft-lb)
3) Install the transmission onto the engine.
(1) Lift up the transmission gradually using a transmission jack.
(2) Engage at the spline section.

NOTE: Be careful not to hit the main shaft against the clutch housing cover.

4) Loosen the turnbuckle of the ST while raising the transmission jack to return the engine to its original position.
5) Install the front crossmember and rear cross-member.





6) Take out the transmission jack.
7) Tighten the bolts and nuts which hold the lower side of transmission to the engine.





8) Connect the transmission to the engine.
(1) Install the starter.
(2) Tighten the bolts which hold the upper side of the transmission to the engine.





9) Remove the ST.





10) Install the pitching stopper.





11) Lift up the vehicle.
12) Install the front drive shaft into the transmission.
ST 28399SA010 FRONT DRIVE SHAFT OIL SEAL PROTECTOR





13) Insert the ball joints of the front arm into the housing, then tighten the installing bolts.





14) Attach the stabilizer link to the front arm.





15) Attach the gear shift rod and stay.
(1) Attach the gear shift rod to the transmission.





(2) Attach the stay to the transmission.
Tightening torque: 18 N-m (1.8 kgf-m, 13.3 ft-lb)
16) Install the propeller shaft.
17) Install the heat shield cover. (If equipped)
18) Install the rear exhaust pipe and muffler.
^ Non-turbo model
^ Turbo model
19) Install the front and center exhaust pipe. (Non-turbo model)
20) Install the center exhaust pipe. (Turbo model)
21) Install the operating cylinder.





22) Connect the following connectors.
(1) Transmission ground cable
Tightening torque: 13 N-m (1.3 kgf-m, 9.4 ft-lb)
(2) Neutral position switch connector
(3) Back-up light switch connector
23) Fill transmission gear oil through the transmission oil level gauge hole.
24) Install the air intake chamber stay. (Non-turbo model)
Tightening torque: 16 N-m (1.6 kgf-m, 11.6 ft-lb)
25) Install the air intake chamber and intake boot. (Non-turbo model)
26) Install the intercooler. (Turbo model)
27) Connect the battery ground cable to the battery.
28) Take off the vehicle from lift arms.