Rear Chain Cover

Rear Chain Cover





REMOVAL

NOTE: Perform the work with the engine installed to body when replacing a single part.

1) Remove the V-belts.
2) Remove the crank pulley.
3) Remove the front chain cover.
4) Remove the timing chain.
5) Remove the cam sprocket.
6) Remove the crank sprocket.
7) Remove the oil pump.
8) Remove the water pump.
9) Remove the rear chain cover.

NOTE: Installation bolt has seven different sizes. To prevent the confusion in installation, keep these bolts on container individually.





INSTALLATION

NOTE: When replacing the rear chain cover, suitable size cover must be selected.

1) Remove the used liquid gasket from mating surface, and degrease it.
2) Apply liquid gasket to the mating surface of rear chain cover.

NOTE: Install within 5 min. after applying liquid gasket.





3) Install the O-ring.

NOTE:
^ Use new O-rings.
^ Do not install the O-ring in wrong place.





4) Install the water pump gasket.

NOTE: Use a new gasket.

5) Temporarily tighten the rear chain cover.

NOTE: Do not install the bolts in wrong place.





6) Tighten the bolts in the numerical order as shown in the figure.

Tightening torque:

Rear Chain Cover:

7) Install the water pump.
8) Install the oil pump.
9) Install the crank sprocket.
10) Install the cam sprocket.
11) Install the timing chain.
12) Install the front chain cover.
13) Install the crank pulley.
14) Install the V-belts.