Transmission Installation
INSTALLATION1) Replace the front differential side retainer oil seal.
(1) Remove the oil seal by using flat tip screwdriver etc.
(2) Install a new oil seal using ST.
ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER
NOTE:
^ Apply oil to the oil seal lips.
^ Be sure to replace the differential side oil seal after the procedure of removing front drive shaft from transmission.
2) Attach the ST to converter case.
ST 498277200 STOPPER SET
3) Install the transmission onto the engine.
(1) Lift up the transmission gradually using transmission jack.
(2) Engage at the spline.
4) Install the engine mounting bolt and nut (lower side).
5) Install the transmission rear crossmember.
6) Remove the transmission jack.
7) Lower the vehicle.
8) Install the engine mounting bolt (upper side).
9) Remove the ST from converter case.
ST 498277200 STOPPER SET
10) Install the starter.
11) Install the torque converter to drive plate.
CAUTION:
^ Be careful not to drop bolts into converter housing.
^ Be careful not to damage the mounting bolts.
(1) Install the bolts which hold torque converter to drive plate.
(2) Install all four bolts by rotating the crank pulley a little at a time.
(3) Install the service hole.
Tightening torque: 25 N-m (2.5 kgf-m, 18.4 ft-lb)
12) Remove the ST and install the pitching stopper bracket.
13) Install the pitching stopper.
14) Lift up the vehicle.
15) Set the ST to side retainer.
ST 28399SA000 OIL SEAL PROTECTOR
16) Install the front drive shaft into the transmission.
NOTE: Replace the circlip of drive shaft with a new part.
17) Install the front drive shaft into transmission, remove the ST and insert the drive shaft securely. ST 28399SA000 OIL SEAL PROTECTOR
18) Install the inlet and outlet hoses to the ATF inlet and outlet pipes.
19) Insert the ball joint into housing.
20) Install the front stabilizer bracket.
21) Install the clutch housing cover securing bolts.
22) Install the front cross support plate.
23) Install the propeller shaft.
24) Install the shift select cable.
25) Install the turbine speed sensor 1 and harness, and then connect the connector.
26) Install the oil charge pipe.
NOTE: Use new bolts.
27) Install the heat shield cover.
28) Install the center, rear exhaust pipes and the muffler. (Turbo model)
29) Install the front exhaust pipe, rear exhaust pipe and muffler. (Non-turbo model)
30) Install the under cover.
31) Lower the vehicle.
32) Install the air cleaner case.
33) Install the air intake duct.
34) Connect the following connectors.
^ Turbo model
^ Non-turbo model
35) Install the engine hanger. (Turbo model)
36) Install the engine hanger rear, and then connect the engine harness connector. (Non-turbo model)
37) Install the water by-pass pipe. (Turbo model)
38) Pour ATF from the oil charge pipe.
39) Install the air breather hose.
40) Install the intercooler. (Turbo model)
41) Install the air intake chamber. (Non-turbo model)
42) Install the intake boot. (Non-turbo model)
43) Install the collector cover.
44) Connect the battery ground cable to the battery.
45) Perform Clear Memory 2 operation.
46) Execute the learning control promotion.
47) Perform the inspection at the end of repair work, and make sure there is no faulty as below;
^ Excessive shift shock
^ Oil leakage from the transmission body, etc.
^ Occurrence of noise caused by interference etc.