Installation
INSTALLATION1) Set the clutch housing cover to the vehicle.
2) Install the front cushion rubbers.
Tightening torque: 35 N-m (3.6 kgf-m, 25.8 ft-lb)
3) Position the engine in engine compartment and align it with transmission.
NOTE: Be careful not to damage adjacent parts or body panels with crank pulley, oil level gauge, etc.
4) Tighten the bolts which hold upper side of transmission to engine.
Tightening torque: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
5) Remove the lifting device and wire ropes.
6) Remove the garage jack.
7) Install the radiator center bracket.
Tightening torque: 18 N-m (1.8 kgf-m, 13.3 ft-lb)
8) Install the pitching stopper.
Tightening torque:
T1: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N-m (5.9 kgf-m, 42.8 ft-lb)
9) Remove the ST from converter case.
NOTE: Be careful not to drop the ST into the converter case when removing the ST.
ST 498277200 STOPPER SET
10) Install the starter.
11) Install the torque converter clutch to drive plate.
a) Tighten the bolts which hold torque converter clutch to drive plate.
b) Tighten other bolts while rotating the crankshaft using socket wrench.
Tightening torque: 25 N-m (2.5 kgf-m, 18.4 ft-lb)
c) Install the service hole plug to prevent foreign matter from being mixed.
d) Install the throttle body to intake manifold.
Tightening torque: 8 N-m (0.8 kgf-m, 5.9 ft-lb)
12) Lift up the vehicle.
13) Tighten the bolts and nuts which hold lower side of the transmission to engine.
Tightening torque: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
14) Tighten the bolts which hold vacuum pump bracket to transmission.
Tightening torque: 25 N-m (2.5, kgf-m, 18.4 ft-lb)
15) Tighten the nuts which install the front cushion rubber onto crossmember.
Tightening torque: 75 N-m (7.6 kgf-m, 55.3 ft-lb)
NOTE: Make sure the front cushion rubber mounting bolts (A) and locator (B) are securely installed.
16) Install the front exhaust pipe.
NOTE:
^ Be care not to let the front exhaust pipe interfere with water pipes and crossmember on engine side.
^ Be care not to scratch the flange surface of front exhaust pipe with stud bolt on engine.
17) Connect the ground cable to the chain cover lower (left and right).
18) Lower the vehicle.
19) Install the fuel hose bracket.
Tightening torque: 7.5 N-m (0.8 kgf-m, 5.5 ft-lb)
20) Tighten the bolts which hold vacuum pump bracket to engine.
Tightening torque: 25 N-m (2.5 kgf-m, 18.4 ft-lb)
21) Install the power steering pump.
Tightening torque:
(A) 25 N-m (2.5 kgf-m, 18.4 ft-lb)
(B) 33 N-m (3.4 kgf-m, 24.3 ft-lb)
22) Install the reservoir tank.
Tightening torque: 33 N-m (3.4 kgf-m, 24.3 ft-lb)
23) Connect the following hoses.
a) Fuel delivery hose and evaporation hose
b) Heater inlet and outlet hoses
c) Brake booster vacuum hose
24) Connect the following connectors.
a) Engine harness connector
b) Generator connector and terminal
c) A/C compressor connector
d) Power steering switch connector
25) Connect the engine ground terminal.
Tightening torque: 14 N-m (1.4 kgf-m, 10.3 ft-lb)
26) Install the A/C pressure hoses.
27) Install the V-belt.
28) Install the radiator to vehicle.
29) Install the front bumper.
30) Install the fuse of fuel pump to the main fuse box.
31) Install the battery to vehicle.
32) Fill engine coolant.
33) Check the ATF level and replenish it if necessary.
34) Charge the A/C system with refrigerant.
35) Install the front upper cover.
36) Install the air intake duct, air cleaner case and air intake chamber.
37) Install the collector cover.
38) Change the bolt mounting position from (B) to (A), then close the front hood.
39) Lower the vehicle from the lift.
INSPECTION
1) Check the pipes and hoses are installed firmly.
2) Check the engine coolant and ATF are at specified levels.
3) Start the engine and check for leaks of fuel, exhaust gas, engine coolant, etc. Also check for noise and vibrations.