Transmission Installation
INSTALLATION1) Replace the differential side retainer oil seal.
ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER
NOTE:
Be sure to replace the differential side retainer oil seal after the removing the front drive shaft.
2) Install the transmission cushion rubber to the transmission, and tighten the bolt (A).
3) Install the transmission cushion rubber to the center crossmember, and tighten the nut (B).
Tightening torque:
Bolt (A): 35 N-m (3.6 kgf-m, 25.8 ft-lb)
NUT (B): 35 N-m (3.6 kgf-m, 25.8 ft-lb)
4) Install the transmission onto the engine.
1) Lift up the transmission gradually using a transmission jack.
2) Engage at the spline section.
NOTE:
Be careful not to hit the main shaft against the clutch cover.
5) Loosen the turnbuckle of the ST while raising the transmission jack to return the engine to its original position.
6) Install the front crossmember and rear crossmember.
Tightening torque:
T1: 70 N-m (7.1 kgf-m, 51.6 ft-lb)
T2: 140 N-m (14.3 kgf-m, 103.3 ft-lb)
7) Take out the transmission jack.
8) Tighten the bolts and nuts which hold the lower side of transmission to the engine.
Tightening torque:
50 N-m (5.1 kgf-m, 36.9 ft-lb)
9) Connect the transmission to the engine.
1) Install the starter.
2) Tighten the bolts which hold the upper side of the transmission to the engine.
Tightening torque:
50 N-m (5.1 kgf-m, 36.9 ft-lb)
10) Remove the ST.
11) Install the pitching stopper.
Tightening torque:
T1: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N-m (5.9 kgf-m, 42.8 ft-lb)
12) Install the throttle body.
13) Lift up the vehicle.
14) Install the front drive shaft into the transmission.
ST 28399SA010 OIL SEAL PROTECTOR
15) Insert the ball joints of the front arm into the housing, then tighten the installing bolts.
Tightening torque:
50 N-m (5.1 kgf-m, 36.9 ft-lb)
16) Attach the stabilizer link to the front arm.
Tightening torque:
30 N-m (3.1 kgf-m, 22.1 ft-lb)
17) Install the front height sensor.
18) Attach the gear shift rod and stay.
1) Attach the gear shift rod to the transmission.
Tightening torque:
12 N-m (1.2 kgf-m, 8.9 ft-lb)
2) Install the stay to the transmission bracket.
Tightening torque:
18 N-m (1.8 kgf-m, 13.3 ft-lb)
19) Install the propeller shaft.
20) Install the heat shield cover.
21) Install the hanger bracket to the transmission.
22) Install the rear exhaust pipe and muffler.
23) Install the front and center exhaust pipe.
24) Install the undercover.
25) Install the operating cylinder.
Tightening torque:
37 N-m (3.8 kgf-m, 27.3 ft-lb)
26) Install the ground cable.
Tightening torque:
13 N-m (1.3 kgf-m, 9.6 ft-lb)
27) Install the engine hanger rear, and then connect the engine harness connector.
28) Connect the following connectors.
29) Install the air intake chamber stay.
Tightening torque:
16 N-m (1.6 kgf-m, 11.8 ft-lb)
30) Install the air intake chamber and intake boot.
31) Connect the battery ground cable to the battery.
32) Remove the lift arm from vehicle.
33) Reinitialize the auto headlight levelizer.