Operation CHARM: Car repair manuals for everyone.

Assembly

ASSEMBLY

NOTE:
^ Clean all the parts before assembly.
^ Apply NIGTIGHT LYW No. 2 grease or equivalent to each part.

1) Mount the bushing and cushion rubber to the stay.





2) Install the bushing and spacer to boss.





3) Using new self-locking nuts, install the boss to the joint.

Tightening torque: 12 N-m (1.2 kgf-m, 8.9 ft-lb)





4) Install the snap ring to gear shift lever and install the bushing.

NOTE:
Apply grease to the bushing.





5) Apply grease to the bushing and O-ring, and then install to gear shift lever.





6) Apply sufficient grease into boss, and then install the gear shift lever to the stay.





7) Install the washer and snap ring.





8) Insert the gear shift lever and rod into boot hole.
9) Install the rod.

Tightening torque: 12 N-m (1.2 kgf-m, 8.9 ft-lb)





10) Install a new lock wire.





NOTE:
^ Install the lock wire to the stay groove.
^ Bend the extra wire to the same direction of lock wire winding.