Transmission Installation
INSTALLATION1) Replace the differential side oil seal with a new part.
NOTE:
When a new oil seal has been installed, replacement is not required.
2) Install the rear cushion rubber to the transmission assembly.
Tightening torque:
40 N-m (4.1 kgf-m, 29.5 ft-lb)
3) Attach the ST to the converter case.
ST 498277200 STOPPER SET
4) Install the transmission onto the engine.
1) Lift up the transmission gradually using transmission jack.
2) Insert the engine side stud bolt into the transmission bolt hole.
3) While raising the transmission jack gradually, turn the screw of engine support, then tilt the engine forward and connect.
5) Install the transmission rear crossmember.
Tightening torque:
T1: 35 N-m (3.6 kgf-m, 25.8 ft-lb)
T2: 70 N-m (7.1 kgf-m, 51.6 ft-lb)
6) Remove the transmission jack.
7) Tighten the bolts and nuts which hold the lower side of transmission to the engine.
Tightening torque:
50 N-m (5.1 kgf-m, 36.9 ft-lb)
8) Install the clutch housing cover bolts.
9) Lower the vehicle.
10) Connect the engine and transmission.
1) Remove the ST from converter case.
NOTE:
When removing the ST, be careful not to drop it into converter case.
2) Install the starter.
3) Tighten the bolts which hold the upper side of the transmission to the engine.
Tightening torque:
50 N-m (5.1 kgf-m, 36.9 ft-lb)
11) Install the torque converter clutch assembly to the drive plate.
CAUTION:
^ Be careful not to damage the mounting bolts.
^ Be careful not to drop bolts into the converter case.
1) Tighten the bolts which hold the torque converter clutch to the drive plate.
2) Place the wrench on the crank pulley bolt, and remove all the bolts while rotating the crank pulley a little bit at a time.
Tightening torque:
25 N-m (2.5 kgf-m, 18.4 ft-lb)
3) Fit the plug to service hole.
4) Install the V-belt cover.
12) Remove the ST.
13) Install the engine harness bracket. (Non-turbo model)
Tightening torque:
T: 16 N-m (16 kgf-m, 11.8 ft-lb)
14) Install the harness connector to engine harness bracket, then connect the harness. (Non-turbo model)
15) Install the engine hanger. (Turbo model)
16) Install the pitching stopper bracket.
Tightening torque:
41 N-m (4.2 kgf-m, 30.2 ft-lb)
17) Install the throttle body. (Non-turbo model)
18) Install the pitching stopper.
Tightening torque:
T1: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N-m (5.9 kgf-m, 42.8 ft-lb)
19) Lift up the vehicle.
20) Replace the circlip of the front drive shaft with a new part.
21) Apply grease to the oil seal lip.
22) Attach the ST to side retainer.
ST 28399SA010 OIL SEAL PROTECTOR
23) Align and insert the spline of the front drive shaft to the splines of the differential bevel gear, and remove the ST.
ST 28399SA010 OIL SEAL PROTECTOR
24) Insert the front drive shaft into the transmission securely by pressing the front housing from the outside.
25) Install the ball joint into the front housing.
26) Tighten the attachment bolts.
Tightening torque:
50 N-m (5.1 kgf-m, 36.9 ft-lb)
27) Attach the stabilizer link to the front arm.
Tightening torque:
45 N-m (4.6 kgf-m, 33.2 ft-lb)
28) Install the shift select cable onto the select lever.
29) Install the oil charge pipe, and connect the ATF cooler hoses to the pipe.
30) Install the propeller shaft.
31) Install the heat shield cover.
32) Install the rear exhaust pipe and muffler assembly.
33) Install the front and center exhaust pipes. (Non-turbo model)
34) Install the center exhaust pipe. (Turbo model)
35) Install the under cover.
36) Lower the vehicle.
37) Install the ATF level gauge.
38) Connect the following connectors and terminals.
^ Non-turbo model
^ Turbo model
39) Install the air intake chamber stay. (Non-turbo model)
Tightening torque:
16 N-m (1.6 kgf-m, 11.8 ft-lb)
40) Install the air intake chamber and intake boot. (Non-turbo model)
41) Install the intercooler. (Turbo model)
42) Connect the ground cable to battery.
43) Fill transmission with ATF through the oil charge pipe until the fluid level is between the upper and lower level on the "COLD" side of the level gauge.
44) Lower the vehicle from lift.
45) Check the differential gear oil level.
46) Check the select lever operation.
47) Bleed the air of control valve. (Turbo model)
48) Check the ATF level.
49) Perform learning control promotion. Programming and Relearning
50) Perform the road test. Road Test