Transmission Installation
INSTALLATION1) Replace the differential side retainer oil seal.
ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER
NOTE:
Be sure to replace the differential side retainer oil seal after the removing the front drive shaft.
2) Install the transmission cushion rubber to the transmission, and tighten the bolt (A).
3) Install the transmission cushion rubber to the center crossmember, and tighten the nut (B).
Tightening torque:
Bolt (A)
35 N-m (3.6 kgf-m, 25.8 ft-lb)
Nut (B)
35 N-m (3.6 kgf-m, 25.8 ft-lb)
4) Install the transmission onto the engine.
1) Lift up the transmission gradually using a transmission jack.
2) Engage at the spline section.
NOTE:
Be careful not to hit the main shaft against the clutch cover.
5) While raising the transmission jack, loosen the turnbuckle of the ST, and set the engine unit to the original position.
6) Install the front crossmember and rear crossmember.
Tightening torque:
T1: 70 N-m (7.1 kgf-m, 51.6 ft-lb)
T2: 140 N-m (14.3 kgf-m, 103.3 ft-lb)
7) Take out the transmission jack.
8) Tighten the bolts and nuts which hold the lower side of transmission to the engine.
Tightening torque:
50 N-m (5.1 kgf-m, 36.9 ft-lb)
9) Connect the transmission to the engine.
1) Install the starter.
2) Tighten the bolts which hold the upper side of the transmission to the engine.
Tightening torque:
50 N-m (5.1 kgf-m, 36.9 ft-lb)
10) Remove the ST.
11) Install the pitching stopper.
Tightening torque:
T1: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N-m (5.9 kgf-m, 42.8 ft-lb)
12) Install the throttle body. (Non-turbo model)
13) Lift up the vehicle.
14) Install the front drive shaft into the transmission.
ST 28399SA010 OIL SEAL PROTECTOR
15) Insert the front arm ball joint into the housing lower part, and tighten the mounting bolt.
Tightening torque:
50 N-m (5.1 kgf-m, 36.9 ft-lb)
16) Attach the stabilizer link to the front arm.
Tightening torque:
30 N-m (3.1 kgf-m, 22.1 ft-lb)
17) Attach the gear shift rod and stay.
1) Attach the gear shift rod to the transmission.
Tightening torque:
12 N-m (1.2 kgf-m, 8.9 ft-lb)
2) Install the stay to the transmission bracket.
Tightening torque:
18 N-m (1.8 kgf-m, 13.3 ft-lb)
18) Install the propeller shaft.
19) Install the heat shield cover.
20) Install the hanger bracket to the transmission.
21) Install the rear exhaust pipe and muffler.
22) Install the front and center exhaust pipes. (Non-turbo model)
23) Install the center exhaust pipe. (Turbo model)
24) Install the undercover.
25) Install the operating cylinder.
Tightening torque:
37 N-m (3.8 kgf-m, 27.3 ft-lb)
26) Install the ground cable.
Tightening torque:
13 N-m (1.3 kgf-m, 9.6 ft-lb)
27) Install the engine hanger rear, and then connect the engine harness connector. (Non-turbo model)
Tightening torque:
16 N-m (1.6 kgf-m, 11.8 ft-lb)
28) Install the engine hanger. (Turbo model)
Tightening torque:
16 N-m (1.6 kgf-m, 11.8 ft-lb)
29) Connect the following connectors.
^ Non-turbo model
^ Turbo model
30) Install the air intake chamber stay. (Non-turbo model)
Tightening torque:
16 N-m (1.6 kgf-m, 11.8 ft-lb)
31) Install the air intake chamber and intake boot.
(Non-turbo model)
32) Install the intercooler. (Turbo model)
33) Connect the ground cable to battery.
34) Remove the lift arm from vehicle.