Transmission Installation
INSTALLATION1. Replace the differential side oil seal with a new part.
NOTE: When a new oil seal has been installed, replacement is not required.
2. Install the rear cushion rubber to the transmission assembly.
Tightening torque: 40 N-m (4.1 kgf-m, 29.5 ft-lb)
3. Attach the ST to the converter case.
ST 498277200 STOPPER SET
4. Install the transmission onto the engine.
1. Lift up the transmission gradually using transmission jack.
2. Insert the engine side stud bolt into the transmission bolt hole.
3. While raising the transmission jack gradually, turn the screw of engine support, then tilt the engine forward and connect.
5. Install the transmission rear crossmember.
Tightening torque:
T1: 35 N-m (3.6 kgf-m, 25.8 ft-lb)
T2: 75 N-m (7.6 kgf-m, 55.3 ft-lb)
6. Remove the transmission jack.
7. Tighten the bolts and nuts which hold the lower side of transmission to the engine.
Tightening torque: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
8. Install the clutch housing cover bolts.
9. Lower the vehicle.
10. Connect the engine and transmission.
1. Remove the ST from converter case.
NOTE: When removing the ST, be careful not to drop it into converter case.
2. Install the starter.
3. Tighten the bolts which hold the upper side of the transmission to the engine.
Tightening torque: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
11. Install the torque converter clutch assembly to the drive plate.
CAUTION:
- Be careful not to damage the mounting bolts.
- Be careful not to drop bolts into the converter case.
1. Tighten the bolts which hold the torque converter clutch assembly to the drive plate.
2. Place the wrench on the crank pulley bolt, and remove all the bolts while rotating the crank pulley a little bit at a time.
Tightening torque: 25 N-m (2.5 kgf-m, 18.4 ft-lb)
3. Fit the plug to service hole.
4. Install the V-belt cover.
12. Remove the ST.
13. Install the engine harness bracket.
Tightening torque: 16 N-m (1.6 kgf-m, 11.8 ft-lb)
14. Install the harness connector to engine harness bracket, then connect the harness.
15. Install the pitching stopper bracket.
Tightening torque: 41 N-m (4.2 kgf-m, 30.2 ft-lb)
16. Install the throttle body.
17. Install the pitching stopper.
Tightening torque:
T1: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N-m (5.9 kgf-m, 42.8 ft-lb)
18. Lift up the vehicle.
19. Replace the circlip of the front drive shaft with a new part.
20. Apply grease to the oil seal lip.
21. Attach the ST to side retainer.
ST 28399SA010 OIL SEAL PROTECTOR
22. Align and insert the spline of the front drive shaft to the splines of the differential bevel gear, and remove the ST.
23. Insert the front drive shaft into the transmission securely by pressing the front housing from the outside.
24. Install the ball joint into the housing.
25. Tighten the attachment bolts.
Tightening torque: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
26. Install the stabilizer to the front crossmember.
NOTE:
- Install the bushing (on front crossmember side) while aligning it with the paint mark on the stabilizer.
- Make sure the bushing and stabilizer are marked with the same identification colors (paint mark) when installing.
27. Always tighten the rubber bushing locations with wheels in full contact with the ground and the vehicle at curb weight.
Tightening torque: 25 N-m (2.5 kgf-m, 18.4 ft-lb)
28. Install the shift select cable onto select lever.
29. Install the oil charge pipe, and connect the ATF cooler hoses to the pipe.
30. Install the propeller shaft.
31. Install the heat shield cover.
32. Install the rear exhaust pipe and muffler.
33. Install the front and center exhaust pipe.
34. Install the under cover.
35. Lower the vehicle.
36. Install the ATF level gauge.
37. Connect the following connectors and terminals.
38. Install the air intake chamber stay.
Tightening torque: 16 N-m (1. 6 kgf-m, 11. 8 ft-lb)
39. Install the air intake chamber and intake boot.
40. Connect the ground cable to battery.
41. Pour in the ATF using the oil charge pipe.
42. Check the differential gear oil level.
43. Check the select lever operation.
44. Bleed the air of control valve.
45. Check the ATF level.
46. Execute the learning control promotion.
47. Perform the road test.