Transmission Installation
INSTALLATION1. Replace the differential side retainer oil seal.
ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER
NOTE: Be sure to replace the differential side retainer oil seal after the removing the front drive shaft.
2. Install the transmission cushion rubber to the transmission assembly, and tighten bolt (A).
3. Install the transmission cushion rubber to the center crossmember, and tighten the nut (B).
Tightening torque:
Bolt (A) 35 N-m (3.6 kgf-m, 25.8 ft-lb)
Nut (B) 35 N-m (3.6 kgf-m, 25.8 ft-lb)
4. Install the transmission onto the engine.
1. Lift up the transmission gradually using a transmission jack.
2. Engage at the spline section.
NOTE: Be careful not to hit the main shaft against the clutch housing cover.
5. While raising the transmission jack, loosen the turnbuckle of the ST, and set the engine unit to the original position.
6. Install the front crossmember and rear crossmember.
Tightening torque:
T1: 75 N-m (7.6 kgf-m, 55.3 ft-lb)
T2: 140 N-m (14.3 kgf-m, 103.3 ft-lb)
7. Take out the transmission jack.
8. Tighten the bolts and nuts which hold the lower side of the transmission to the engine.
Tightening torque: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
9. Connect the transmission to the engine.
1. Install the starter.
2. Tighten the bolts which hold the upper side of the transmission to the engine.
Tightening torque: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
10. Remove the ST.
11. Install the pitching stopper.
Tightening torque:
T1: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
T2: 58 N-m (5.9 kgf-m, 42.8 ft-lb)
12. Lift up the vehicle.
13. Install the front drive shaft into the transmission.
ST 28399SA010 OIL SEAL PROTECTOR
14. Insert the ball joints of the front arm into the housing, then tighten the installing bolts.
Tightening torque: 50 N-m (5.1 kgf-m, 36.9 ft-lb)
15. Attach the stabilizer link to the front arm.
Tightening torque: 45 N-m (4.6 kgf-m, 33.2 ft-lb)
16. Attach the gear shift rod and stay.
1. Attach the gear shift rod to the transmission.
Tightening torque: 18 N-m (1.8 kgf-m, 13.3 ft-lb)
17. Install the propeller shaft.
18. Install the heat shield cover.
19. Install the hanger bracket on the right side of the transmission.
20. Install the rear exhaust pipe and muffler.
- Non-turbo model
- Turbo model
21. Install the front and center exhaust pipe. (Nonturbo model).
22. Install the center exhaust pipe. (Turbo model).
23. Install the operating cylinder.
Tightening torque: 37 N-m (3.8 kgf-m, 27.3 ft-lb)
24. Connect the following connectors.
1. Transmission ground cable
Tightening torque: 13 N-m (1.3 kgf-m, 9.6 ft-lb)
2. Neutral position switch connector
3. Back-up light switch connector
25. Fill transmission gear oil through the transmission oil level gauge hole.
26. Install the air intake chamber stay. (Non-turbo model)
Tightening torque: 16 N-m (1. 6 kgf-m, 11. 8 ft-lb)
27. Install the air intake chamber and intake boot. (Non-turbo model).
28. Install the intercooler. (Turbo model).
29. Connect the ground cable to battery.