Rear Chain Cover
Rear Chain CoverREMOVAL
NOTE: When replacing the single part, perform the work with the engine installed to body.
1. Remove the V-belts.
2. Remove the crank pulley.
3. Remove the front chain cover.
4. Remove the timing chain.
5. Remove the cam sprocket.
6. Remove the crank sprocket.
7. Remove the oil pump.
8. Remove the water pump.
9. Remove the rear chain cover.
NOTE: Installation bolt has seven different sizes. To prevent the confusion in installation, keep these bolts on container individually.
INSTALLATION
NOTE: When replacing the rear chain cover, it is required to select the size.
1. Remove the used liquid gasket from mating surface, and degrease it.
2. Apply liquid gasket to the mating surface of rear chain cover.
NOTE: Install within 5 minutes after applying liquid gasket.
Liquid gasket: THREE BOND 1217G (Part No. K0877Y0100) or equivalent
Applying liquid gasket diameter
(A) 1.0 ± 0.5 mm (0.039 ± 0.020 in)
(B) 3.0 ± 1.0 mm (0.118 ± 0.039 in)
3. Install the O-ring.
NOTE:
^ Use new O-rings.
^ Do not install the O-ring in wrong place.
4. Install the water pump gasket.
NOTE: Use a new gasket.
5. Temporarily tighten the rear chain cover.
NOTE: Do not install the bolts in wrong place.
6. Tighten the bolts in the numerical order as shown in the figure.
Tightening torque:
(1)- (11) 9 N-m (0.9 kgf-m, 6.6 ft-lb)
(12)-(19) 20 N-m (2.0 kgf-m, 14.8 ft-lb)
(20)-(30) 9 N-m (0.9 kgf-m, 6.6 ft-lb)
(31)-(38) 12 N-m (1) 2 kgf-m, 8.9 ft-lb)
(39)-(45) 9 N-m (0.9 kgf-m, 6.6 ft-lb)
7. Install the water pump.
8. Install the oil pump.
9. Install the crank sprocket.
10. Install the cam sprocket.
11. Install the timing chain.
12. Install the front chain cover.
13. Install the crank pulley.
14. Install the V-belts.