Transmission Installation

Manual Transmission Assembly

INSTALLATION
1) Replace the differential side retainer oil seal.
ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER

NOTE:
Be sure to replace the differential side retainer oil seal after removing the front drive shaft.





2) Tap the transmission hanger at the rear of the transmission using a rubber hammer to bend it until it roughly becomes in close contact with the transmission case.

CAUTION:
Avoid excessive load and impact to the transmission case.

3) Install the transmission cushion rubber to the transmission, and tighten the bolt (A).
4) Install the transmission cushion rubber to the center crossmember, and tighten the nut (B).





5) Install the transmission onto the engine.
1) Lift up the transmission gradually using a transmission jack.
2) Engage at the spline section.

NOTE:
Be careful not to hit the main shaft against the clutch cover.

6) While raising the transmission jack, loosen the turnbuckle of the ST, and set the engine unit to the original position.
7) Install the front crossmember and rear cross-member.





8) Take out the transmission jack.
9) T1ghten the bolts and nuts which hold the lower side of transmission to the engine.





10) Connect the transmission to the engine.
1) Install the starter.
2) T1ghten the bolts which hold the upper side of the transmission to the engine.





11) Remove the ST.





12) Install the pitching stopper.





13) Install the throttle body. (non-turbo model)
14) Lift up the vehicle.
15) Install the front drive shaft into the transmission.
ST 28399SA010 OIL SEAL PROTECTOR





16) Insert the front arm ball joint into the housing lower part, and tighten the mounting bolt.





17) Attach the stabilizer link to the front arm.





18) Attach the gear shift rod and stay.
1) Attach the gear shift rod to the transmission.





2) Install the stay to the transmission bracket.
Tightening torque:
18 Nm (1.8 kgf-m, 13.3 ft-lb)
19) Install the propeller shaft.
20) Install the heat shield cover.





21) Install the hanger bracket to the transmission.





22) Install the rear exhaust pipe and muffler.
^ Non-turbo model
^ Turbo model
23) Install the front and center exhaust pipe. (non-turbo model)
24) Install the center exhaust pipe. (Turbo model)
25) Install the under cover.
26) Install the operating cylinder.





27) Install the ground cable.





28) Install the engine hanger rear, and then connect the engine harness connector. (non-turbo model)





29) Install the engine hanger. (Turbo model)





30) Connect the following connectors.
^ Non-turbo model





^ Turbo model





31) Install the air intake chamber stay. (non-turbo model)
Tightening torque:
16 Nm (1.6 kgf-m, 11.8 ft-lb)
32) Install the air intake chamber and intake boot. (non-turbo model)
33) Install the intercooler. (Turbo model)
34) Connect the ground cable to battery.
35) Remove the lift arm from vehicle.