Operation CHARM: Car repair manuals for everyone.

Overhaul

Intake Manifold

DISASSEMBLY

1. Remove the throttle body.
2. Remove the purge control solenoid valve.
3. Remove the manifold absolute pressure sensor.
4. Remove the EGR pipe.






5. Remove the fuel delivery pipes.

NOTE: Disconnect the quick connector as shown in the figure.









6. Remove the fuel pipe and cap.






ASSEMBLY
Assemble in the reverse order of disassembly.

NOTE: Use a new gasket.

Tightening torque: 6.4 N.m (0.7 kgf.m, 4.7 ft.lb)






- Connect the quick connector as shown in the figure.

CAUTION:
- Check that there is no damage or dust on the quick connector. If necessary, clean the seal surface of the pipe.
- When connecting the quick connector, make sure to insert the pipe all the way in before locking the slider.
- When it is difficult to lock the slider, check that the pipe is fully inserted.
- Make sure that the quick connector is securely connected.









NOTE:
Temporarily install the EGR pipe, and tighten it when installing the intake manifold.