Transmission Installation
Automatic Transmission AssemblyINSTALLATION
NON-TURBO MODEL
1) Replace the differential side oil seal with a new part.
NOTE:
When a new oil seal has been installed, replacement is not required.
2) Install the rear cushion rubber to the transmission assembly.
Tightening torque:
40 Nm (4.1 kgf-m, 29.5 ft-lb)
3) Attach the ST to the converter case.
ST 498277200 STOPPER SET
4) Strike and bend the transmission hanger of transmission rear with a rubber hammer etc. so that it gets in contact with the transmission case.
CAUTION:
Do not apply excessive load or impact to the transmission case.
5) Install the transmission onto the engine.
(1) Lift up the transmission gradually using transmission jack.
(2) Insert the engine side stud bolt into the transmission bolt hole.
(3) While raising the transmission jack gradually, turn the screw of engine support, then tilt the engine forward and connect.
6) Install the transmission rear crossmember.
Tightening torque:
T1: 35 Nm (3.6 kgf-m, 25.8 ft-lb)
T2: 70 Nm (7.1 kgf-m, 51.6 ft-lb)
7) Remove the transmission jack.
8) Tighten the bolts and nuts which hold the lower side of transmission to the engine.
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
9) Lower the vehicle.
10) Tighten the bolts which hold the upper side of the transmission to the engine.
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
11) Remove the ST from converter case.
NOTE:
When removing the ST, be careful not to drop it into converter case.
12) Remove the ST.
13) Install the torque converter clutch assembly to the drive plate.
CAUTION:
^ Be careful not to damage the mounting bolts.
^ Be careful not to drop bolts into the converter case.
(1) Tighten the bolts which hold the torque converter clutch to the drive plate.
(2) Place the wrench on the crank pulley bolt, and remove all the bolts while rotating the crank pulley a little bit at a time.
Tightening torque:
25 Nm (2.5 kgf-m, 18.4 ft-lb)
(3) Fit the plug to service hole.
14) Install the oil charge pipe.
NOTE:
Use new O-rings and bolts.
Tightening torque:
38 Nm (3.9 kgf-m, 28.0 ft-lb)
15) Install the starter.
16) Install the engine ground terminals.
Tightening torque:
19 Nm (1.9 kgf-m, 14.0 ft-lb)
17) Install the engine hanger rear.
Tightening torque:
21 Nm (2.1 kgf-m, 15.5 ft-lb)
18) Connect the engine harness connector.
19) Install the pitching stopper bracket and transmission radio ground cord.
Tightening torque:
41 Nm (4.2 kgf-m, 30.2 ft-lb)
20) Install the pitching stopper.
Tightening torque:
T1: 50 Nm (5.1 kgf-m, 36.9 ft-lb)
T2: 58 Nm (5.9 kgf-m, 42.8 ft-lb)
21) Lift up the vehicle.
22) Replace the circlip of the front drive shaft with a new part.
23) Apply grease to the oil seal lip.
24) Attach the ST to side retainer.
ST 28399SA010 OIL SEAL PROTECTOR
25) Align and insert the spline of the front drive shaft to the splines of the differential bevel gear, and remove the ST.
26) Insert the front drive shaft into the transmission securely by pressing the front housing from the outside.
27) Install the ball joint into the front housing.
28) Tighten the attachment bolts.
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
29) Attach the stabilizer link to the front arm.
Tightening torque:
45 Nm (4.6 kgf-m, 33.2 ft-lb)
30) Install the shift select cable onto the select lever.
31) Install the ATF cooler hose.
NOTE:
Use a new ATF cooler hose.
32) Install the propeller shaft.
33) Install the heat shield cover.
34) Install the center exhaust pipe.
35) Install the under cover.
36) Lower the vehicle.
37) Connect the transmission harness connector.
38) Fill transmission with ATF through the oil charge pipe until the fluid level is between the upper and lower level on the "COLD" side of the level gauge.
39) Install the ATF level gauge.
40) Install the air intake boot assembly.
41) Connect the battery ground terminal.
42) Check the differential gear oil level. Differential Fluid Level Check
43) Check the select lever operation. Testing and Inspection
44) Bleed the air of control valve. Air Bleeding of Control Valve
45) Check the ATF level. A/T Fluid Inspection
46) Perform the diagnosis again. Programming and Relearning
47) Perform the road test. Road Test
TURBO MODEL
1) Replace the differential side oil seal with a new part.
NOTE:
When a new oil seal has been installed, replacement is not required.
2) Install the rear cushion rubber to the transmission assembly.
Tightening torque:
40 Nm (4.1 kgf-m, 29.5 ft-lb)
3) Attach the ST to the converter case.
ST 498277200 STOPPER SET
4) Strike and bend the transmission hanger of transmission rear with a rubber hammer etc. so that it gets in contact with the transmission case.
CAUTION:
Do not apply excessive load or impact to the transmission case.
5) Install the transmission onto the engine.
(1) Lift up the transmission gradually using transmission jack.
(2) Insert the engine side stud bolt into the transmission bolt hole.
(3) While raising the transmission jack gradually, turn the screw of engine support, then tilt the engine forward and connect.
6) Install the transmission rear crossmember.
Tightening torque:
T1: 35 Nm (3.6 kgf-m, 25.8 ft-lb)
T2: 70 Nm (7.1 kgf-m, 51.6 ft-lb)
7) Remove the transmission jack.
8) Tighten the bolts and nuts which hold the lower side of transmission to the engine.
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
9) Install the clutch housing cover bolts.
10) Lower the vehicle.
11) Tighten the bolts which hold the upper side of the transmission to the engine.
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
12) Remove the ST from converter case.
NOTE:
When removing the ST, be careful not to drop it into converter case.
13) Remove the ST.
14) Install the torque converter clutch assembly to the drive plate.
CAUTION:
^ Be careful not to damage the mounting bolts.
^ Be careful not to drop bolts into the converter case.
(1) Tighten the bolts which hold the torque converter clutch to the drive plate.
(2) Place the wrench on the crank pulley bolt, and remove all the bolts while rotating the crank pulley a little bit at a time.
Tightening torque:
25 Nm (2.5 kgf-m, 18.4 ft-lb)
(3) Fit the plug to service hole.
15) Install the oil charge pipe.
NOTE:
Use new O-rings.
Tightening torque:
38 Nm (3.9 kgf-m, 28.0 ft-lb)
16) Install the starter.
17) Install the engine hanger.
Tightening torque:
16 Nm (1.6 kgf-m, 11.8 ft-lb)
18) Install the pitching stopper bracket and transmission radio ground cord.
Tightening torque:
41 Nm (4.2 kgf-m, 30.2 ft-lb)
19) Install the pitching stopper.
Tightening torque:
T1: 50 Nm (5.1 kgf-m, 36.9 ft-lb)
T2: 58 Nm (5.9 kgf-m, 42.8 ft-lb)
20) Lift up the vehicle.
21) Replace the circlip of the front drive shaft with a new part.
22) Apply grease to the oil seal lip.
23) Attach the ST to side retainer.
ST 28399SA010 OIL SEAL PROTECTOR
24) Align and insert the spline of the front drive shaft to the splines of the differential bevel gear, and remove the ST.
25) Insert the front drive shaft into the transmission securely by pressing the front housing from the outside.
26) Install the ball joint into the front housing.
27) Tighten the attachment bolts.
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
28) Attach the stabilizer link to the front arm.
Tightening torque:
45 Nm (4.6 kgf-m, 33.2 ft-lb)
29) Install the shift select cable onto the select lever.
30) Connect the ATF cooler hose to the pipe.
31) Install the propeller shaft.
32) Install the heat shield cover.
33) Install the center exhaust pipe.
34) Install the under cover.
35) Lower the vehicle.
36) Connect the following connectors and terminals.
37) Fill transmission with ATF through the oil charge pipe until the fluid level is between the upper and lower level on the "COLD" side of the level gauge.
38) Install the ATF level gauge.
39) Install the intercooler.
40) Connect the battery ground terminal.
41) Check the differential gear oil level. Differential Fluid Level Check
42) Check the select lever operation. Testing and Inspection
43) Bleed the air of control valve. Air Bleeding of Control Valve
44) Check the ATF level. A/T Fluid Inspection
45) Perform the diagnosis again. Programming and Relearning
46) Perform the road test. Road Test