Manual Transmission and Differential - 6MT

Manual Transmission Assembly

REMOVAL

1) Set the vehicle on a lift.
2) Change the bolt installation position from (A) to (B), then open the front hood completely.

Tightening torque:
7.5 Nm (0.8 kgf-m, 5.5 ft-lb)





3) Disconnect the ground cable from battery.
4) Remove the intercooler.
5) Disconnect the following harness connectors, and then remove the engine hanger rear.





6) Remove the secondary air combination valve.
7) Disconnect the transmission radio ground terminal.





8) Remove the starter assembly.
9) Remove the operating cylinder from the transmission.

NOTE:
Hang the removed operating cylinder with a piece of wire.





10) Remove the return spring from the release fork.





11) Remove the pitching stopper.
12) Remove the pitching stopper bracket, return spring bracket, and transmission radio ground cable.
13) Set the ST.
ST1 41099AA010 ENGINE SUPPORT BRACKET
ST2 41099AA020 ENGINE SUPPORT





14) Remove the clutch release shaft.
(1) Remove the plug using a hexagon wrench.
(2) Attach a 6 mm (0.24 in) bolt to the release shaft, and pull out the release shaft.
(3) Lift the release fork, and remove from the claw of the release bearing. Pull the release fork to the engine side, and make it so that it moves freely.
15) Remove the bolts which hold upper side of transmission to engine.





16) Remove the front wheels.
17) Lift up the vehicle, and remove the transmission under cover.
18) Drain transmission gear oil completely.
19) Remove the center exhaust pipe.
20) Remove the heat shield cover.
21) Remove the propeller shaft.
22) Remove the front stabilizer link.





23) Remove the ball joint of front arm from the housing.





24) Remove the front drive shaft.
25) Set the transmission jack under the transmission, and remove the front crossmember and rear crossmember.





26) Move the transmission to the right side of the vehicle, and remove the joint COMPL, stay bolts and reverse check cable.

NOTE:
If the transmission is not moved aside, the joint COMPL and stay bolts may contact the body and cause damage.





27) Tighten the turnbuckle of the ST to tilt the engine assembly towards the back.





28) Remove the bolts and nuts holding the bottom of transmission to the engine, and remove the transmission from the vehicle.

NOTE:
^ During removal, be careful not to hit the transmission against the body when pulling towards the rear.
^ The clutch pipe and breather pipe may interfere with each other. Remove carefully.