Installation
MT Gear Select CableINSTALLATION
CAUTION:
^ Do not reuse the MT gear select cable which removed from select lever COMPL.
^ Do not bend the MT gear select cable sharply.
^ Do not twist the inner cable excessively.
1) Remove the MT gear select cable from the select bracket.
CAUTION:
Check for assembling position before removing the MT gear select cable from the select bracket.
2) Set to the new MT gear select cable to the select bracket and secure it with the clamp.
CAUTION:
Be careful not to mistake the MT gear select cable installing direction.
3) Install the MT gear select cable and select bracket as a single unit to the transmission body.
Tightening torque:
18 Nm (1.8 kgf-m, 13.3 ft-lb)
4) Install the MT gear select cable to the select lever COMPL.
5) Measure the exposed length (a) of MT gear select cable. If out of specification, adjust the MT gear select cable.
Exposed length (a) of MT gear select cable:
Specification: 11 mm (0.4 in)
6) Connect the MT gear select cable.
7) Install the plate cable assembly.
Tightening torque:
7.5 Nm (0.8 kgf-m, 5.5 ft-lb)
8) Insert the MT gear select cable into clamp cable, and install to the transmission.
Tightening torque:
18 Nm (1.8 kgf-m, 13.3 ft-lb)
9) Raise the transmission jack, install the front crossmember and rear crossmember.
Tightening torque:
T1: 75 Nm (7.6 kgf-m, 55.3 ft-lb)
T2: 140 Nm (14.3 kgf-m, 103.3 ft-lb)
10) Rotate the handle of ST (ENGINE HANGER) to apply tension to the sling chain.
11) Take out the transmission jack.
12) Install the heat shield cover.
Tightening torque:
18 Nm (1.8 kgf-m, 13.3 ft-lb)
13) Install the center exhaust pipe and rear exhaust pipe. (non-turbo model)
14) Install the center exhaust pipe (rear) and rear exhaust pipe. (turbo model)
15) Lower the vehicle.
16) Rotate the handle of ST (ENGINE HANGER) to lift up the engine slightly.
17) Remove the bolts from ST (SPECIAL TOOL H4).
18) Remove the bolt and nut to remove ST (SPECIAL TOOL H4).
19) Temporarily attach the front engine mounting with bolts.
20) Install the bolt and nut to the front engine mounting.
21) Tighten the bolts and nuts of front engine mounting.
Tightening torque:
T1: 25 Nm (2.5 kgf-m, 18.4 ft-lb)
T2: 45 Nm (4.6 kgf-m, 33.2 ft-lb)
22) Install the stopper rod.
Tightening torque:
36 Nm (3.7 kgf-m, 26.6 ft-lb)
23) Attach the nuts to the left and right transmission mounting brackets.
Tightening torque:
45 Nm (4.6 kgf-m, 33.2 ft-lb)
24) Remove the engine hanger rear for turbo model and install the engine hanger rear for non-turbo model. (non-turbo model)
Tightening torque:
T1: 16 Nm (1.6 kgf-m, 11.8 ft-lb)
T2: 19 Nm (1.9 kgf-m, 14.0 ft-lb)
25) Install the throttle body. (non-turbo model)
26) Install the engine harness connectors to the engine hanger rear. (non-turbo model)
27) Connect the engine harness connectors, and install harness bracket to the engine hanger rear. (non-turbo model)
Tightening torque:
7.5 Nm (0.8 kgf-m, 5.5 ft-lb)
28) Install the air intake boot assembly. (non-turbo model)
29) Install the intercooler stay and the intercooler. (turbo model)
30) Attach the grille bracket.
31) Install the air intake duct.
32) Install the collector cover. (turbo model)
33) Connect the battery ground terminal.
34) Make sure the gears can be shifted accurately into each gear.