Transmission Installation
Automatic Transmission AssemblyINSTALLATION
1) Replace the front differential side retainer oil seal.
(1) Remove the oil seal by using flat tip screwdriver etc.
(2) Using the ST, install the oil seal by lightly tapping with a plastic hammer.
NOTE:
^ Use a new oil seal.
^ Check the identification marks (L, R) during installation not to mix up the oil seal RH and LH.
^ Apply gear oil to the oil seal lips.
^ Be sure to replace the differential side retainer oil seal whenever the front drive shaft is removed from the transmission.
ST 18675AA000 DIFFERENTIAL SIDE OIL SEAL INSTALLER
2) Attach the ST to converter case.
ST 498277200 STOPPER SET
3) Install the cushion rubber on the transmission.
Tightening torque:
40 Nm (4.1 kgf-m, 29.5 ft-lb)
4) Tap the transmission hanger in the rear side of transmission with a rubber hammer to bend it until it is in close contact with the transmission case.
CAUTION:
Do not apply excessive load or impact to the transmission case.
5) While lifting up the transmission gradually using transmission jack, install the transmission to the engine.
CAUTION:
This operation requires at least two persons.
NOTE:
Keep the engine level.
6) Install the engine mounting bolt and nut (lower side).
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
7) Install the transmission rear crossmember.
Tightening torque:
T1: 35 Nm (3.6 kgf-m, 25.8 ft-lb)
T2: 75 Nm (7.6 kgf-m, 55.3 ft-lb)
8) Remove the transmission jack.
9) Lower the vehicle.
10) Install the engine mounting bolt (upper side).
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
11) Remove the ST (ENGINE HANGER).
12) Install the transmission main mounting bracket.
NOTE:
Install to the left side of vehicle first.
Tightening torque:
75 Nm (7.6 kgf-m, 55.3 ft-lb)
13) Attach the ST (ENGINE HANGER) again.
14) Remove the ST and install the front cushion rubber.
(1) Lift up the radiator approximately by 30 mm and keep the position with cloth or other material placed under the radiator.
(2) Remove the bolts from ST (SPECIAL TOOL H6).
(3) Remove the bolt and nut to remove ST (SPECIAL TOOL H6).
(4) Temporarily attach the front cushion rubber with bolts.
(5) Install the bolt and nut to the front engine mounting.
NOTE:
Always start tightening from the bolts on the engine side.
Tightening torque:
T1: 25 Nm (2.5 kgf-m, 18.4 ft-lb)
T2: 45 Nm (4.6 kgf-m, 33.2 ft-lb)
(6) Insert the lower radiator pin into the radiator lower cushion on the vehicle side, and install the radiator upper bracket.
Tightening torque:
12 Nm (1.2 kgf-m, 8.9 ft-lb)
15) Remove the ST from the vehicle.
16) Tighten the nuts connecting the engine mounting and the transmission main mounting bracket.
Tightening torque:
45 Nm (4.6 kgf-m, 33.2 ft-lb)
17) Remove the ST from converter case.
18) Install the torque converter to drive plate.
CAUTION:
^ Be careful not to drop bolts into converter housing.
^ Be careful not to damage the mounting bolts.
(1) Install the bolts which connect the torque converter and drive plate.
(2) Install all four bolts by rotating the crank pulley a little at a time.
(3) Install the service hole plug.
Tightening torque:
25 Nm (2.5 kgf-m, 18.4 ft-lb)
19) Install the starter.
20) Lift up the vehicle.
21) Set the ST to side retainer.
ST 28399SA010 OIL SEAL PROTECTOR
22) Install the front drive shaft into the transmission.
23) Connect the ATF cooler inlet and outlet hose to the ATF cooler inlet and outlet pipe.
24) Insert the ball joint into housing.
25) Install the front stabilizer bracket.
26) Install the propeller shaft.
27) Install the select cable.
28) Rotate the turbine speed sensor 1 by 180° and then restore it to the original position to install. Then, connect the connector.
Tightening torque:
7 Nm (0.7 kgf-m, 5.2 ft-lb)
29) Install the oil charge pipe.
NOTE:
Use new gaskets and O-rings.
Tightening torque:
38 Nm (3.9 kgf-m, 28.0 ft-lb)
30) Install the steering shaft universal joint.
31) Install the heat shield cover.
32) Install the front and rear exhaust pipe.
33) Install the under cover.
34) Lower the vehicle.
35) Remove the ST and install the engine hanger rear.
Tightening torque:
19 Nm (1.9 kgf-m, 14.0 ft-lb)
36) Connect the following connectors.
37) Install the transmission radio ground terminal.
Tightening torque:
13 Nm (1.3 kgf-m, 9.6 ft-lb)
38) Pour ATF from the oil charge pipe.
39) Install the air breather hose.
40) Install the air intake boot.
41) Attach the grille bracket.
42) Install the air intake duct.
43) Install the collector cover.
44) Connect the battery ground terminal.
45) Check the ATF level. A/T Fluid Inspection
46) Perform Clear Memory 2 operation.
47) Perform the diagnosis again.
48) Perform the inspection at the end of repair work, and make sure there is no faulty as below;
^ Excessive shift shock
^ Oil leakage from the transmission body, etc.
^ Occurrence of noise caused by interference etc.