Removal

MT Gear Select Cable

REMOVAL

CAUTION:
Do not reuse the MT gear select cable which removed from select lever COMPL.

1) Disconnect the ground cable from battery.
2) Remove the ten clips and remove the grill bracket.





3) Remove the air intake duct.
^ Non-turbo model
^ Turbo model
4) Remove the intercooler and the intercooler stay. (turbo model)
5) Remove the air intake boot assembly. (non-turbo model)
6) Remove the throttle body. (non-turbo model)
7) Remove the bolt and disconnect the engine harness connector. (non-turbo model)





8) Remove the engine harness connector from the engine hanger rear. (non-turbo model)





9) Remove the engine hanger rear. (non-turbo model)





10) Install the engine hanger rear for turbo model. (non-turbo model)
Part No. 10004AA180 ENGINE HANGER REAR

Tightening torque:
16 Nm (1.6 kgf-m, 11.8 ft-lb)





11) Lift up the vehicle.
12) Remove the center exhaust pipe and rear exhaust pipe. (non-turbo model)
13) Remove the center exhaust pipe (rear) and rear exhaust pipe. (turbo model)
14) Remove the heat shield cover.





15) Lower the vehicle.
16) Remove the nuts from left and right transmission mounting brackets.





17) Set the ST1 and ST2 to vehicle.
ST1 99099AJ000 ENGINE HANGER
ST2 99099AJ010 CHAIN BALANCER

CAUTION:
^ Set so that the chain sling does not hit the engine parts.
^ Set the arms of ST (ENGINE HANGER) at the locations shown in the figure.








18) Remove the stopper rod.





19) Lift the engine slightly and remove the engine mounting bolts.





20) Remove the engine mounting nut and bolt to remove the engine mounting.





21) Temporarily attach ST by using two bolts.
ST 41099AJ000 SPECIAL TOOL H4





22) Lift up the engine unit high enough to install the bolt and nut to vehicle.

CAUTION:
Do not lift up higher than enough level to install the ST to avoid damage to the hoses and pipes inside the engine room.

NOTE:
^ If it is difficult to pull out the stud bolt from transmission mounting bracket, slightly shake the engine unit while lifting up.





23) Tighten the mounting bolts on the engine side.

Tightening torque:
25 Nm (2.5 kgf-m, 18.4 ft-lb)





24) Rotate the handle of the ST (ENGINE HANGER) to loosen the sling chain.
25) Lift up the vehicle.
26) Set the transmission jack to the transmission.
27) Remove the clamp cable and take out the MT gear select cable from the clamp.





28) Remove the mounting bolts from the front crossmember and rear crossmember, and lower the transmission.

CAUTION:
When lowering the transmission, make sure that the transmission jack does not come off from the transmission.





29) Insert a spanner between the selector lever COMPL and the MT gear select cable and remove the MT gear select cable by raising the handle.

NOTE:
^ Use a spanner with 11 to 13 in size.
^ The thickness of the spanner must not exceed 6 mm (0.2 in).





30) Remove the MT gear select cable and select bracket as a single unit from the transmission body.





31) Remove the plate cable assembly.





32) Disconnect the MT gear select cable.

CAUTION:
Be careful not to deform the cable inner.

NOTE:
Push the MT gear select cable in the direction of arrow, and remove it.





33) Remove the clamp which holds the MT gear select cable.





34) Pull out the MT gear select cable from the cover cable assembly.

CAUTION:
Do not bend the MT gear select cable sharply.