Operation CHARM: Car repair manuals for everyone.

Installation

Rear Differential

INSTALLATION

1) Attach the rear differential member plate to the rear differential.





2) Set the rear differential to transmission jack.
3) Adjust the transmission jack and properly insert the rear differential stud bolt into rear crossmember bushing.





4) After inserting the rear differential stud bolt into the rear crossmember bushing, lift up the transmission jack and align the rear differential to its attachment position.





5) Install the dynamic damper assembly. (5 door AT model)





6) Tighten a new self-locking nut temporarily to rear crossmember.





7) Install the rear differential front member with a new self-locking nut.

Tightening torque:
T1: 50 Nm (5.1 kgf-m, 36.9 ft-lb)
T2: 110 Nm (11.2 kgf-m, 81.1 ft-lb)





8) Tighten the self-locking nut.

Tightening torque:
70 Nm (7.1 kgf-m, 51.6 ft-lb)





9) Attach the ST to rear differential.
ST 28099PA090 OIL SEAL PROTECTOR





10) Insert the spline shaft until the spline portion comes inside the side oil seal.





11) Remove ST from rear differential.
12) Push the housing to fully insert the DOJ into the rear differential.





13) Lower the transmission jack.
14) Installing procedure hereafter is in the reverse order of removal.
15) After installing, fill the differential carrier with gear oil up to the bottom of the filler plug hole.
16) Inspect the wheel alignment and adjust if necessary.