Removal and Replacement

Brake Pedal

REMOVAL

CVT MODEL

1) Disconnect the ground cable from battery and wait for at least 60 seconds before starting work.
2) Remove the cover assembly - instrument panel LWR driver.
(1) Remove the clips, and remove the cover - instrument panel side LH.





NOTE:
Using a plastic remover, open the cover - instrument panel side LH.

(2) Remove the screws and release the clips and claws.
(3) Disconnect the harness connectors, and remove the cover assembly - instrument panel LWR driver INN and OUT.





3) Remove the nuts to remove the knee airbag module and disconnect the harness connector.





4) Remove the brake pedal assembly.
(1) Disconnect the switch - stop light connector.
(2) Remove the snap pin (a) and clevis pin (b), and remove the operating rod from the brake pedal.

CAUTION:
- Be careful not to apply excessive force to the operating rod when handling the operating rod. The angle may change by ±3°, and it may result in damage to power piston cylinder.
- Do not change the push rod length.





(3) Remove the bolt and nut, and then detach the brake pedal assembly.





MT MODEL

NOTE:
Brake pedal is integrated with the clutch pedal.

For removal procedures of the brake pedal, refer to Clutch.

INSTALLATION

1) Install each part in the reverse order of removal.

CAUTION:
- Apply grease to the snap pin to prevent the operating rod from wear.
- Replace the clevis pin with new parts, and apply thin coat of NIGTIGHT LYW No. 2 grease to the clevis pin.

Tightening torque:
Brake pedal: 18 Nm (1.84 kgf-m, 13.3 ft-lb)
Knee airbag module: 7.5 Nm (0.76 kgf-m, 5.5 ft-lb)

2) Check that the brake light operate properly.
3) Check the brake pedal after installation.