Operation CHARM: Car repair manuals for everyone.

Overhaul

Intake Manifold

DISASSEMBLY
1. Remove the throttle body.
2. Remove the purge control solenoid valve.
3. Remove the manifold absolute pressure sensor.
4. Remove the EGR pipe from intake manifold.






5. Remove the fuel delivery pipe from intake manifold.

NOTE: Disconnect the quick connector as shown in the figure.










6. Remove the fuel pipe and cap from the intake manifold.






ASSEMBLY
1. Install the fuel pipe and cap to the intake manifold.

Tightening torque: 6.4 N.m (0.7 kgf-m, 4.7 ft-lb)






2. Install the fuel delivery pipe to the intake manifold.

CAUTION:
- Check that there is no damage or dust on the quick connector. If necessary, clean the seal surface of the pipe.
- When connecting the quick connector, make sure to insert the pipe all the way in before locking the slider.
- When it is difficult to lock the slider, check that the pipe is fully inserted.
- Make sure that the quick connector is securely connected.

NOTE:
Connect the quick connector as shown in the figure.










3. Temporarily install the EGR pipe to the intake manifold.

NOTE:
- Use a new gasket.
- Tighten the EGR pipe when installing the intake manifold.






4. Install the manifold absolute pressure sensor.
5. Install the purge control solenoid valve.
6. Install the throttle body.