Transmission Installation
INSTALLATION1) Replace the differential side retainer oil seal.
NOTE:
^ Be sure to replace the differential side retainer oil seal after removing the front drive shaft.
^ When a new differential side retainer oil seal has been installed, replacement is not required.
2) Strike and bend the transmission hanger of transmission rear with a rubber hammer etc. so that it gets in contact with the transmission case.
CAUTION:
Do not apply excessive load or impact to the transmission case.
3) Install the transmission cushion rubber to the transmission, and tighten the bolt (A).
4) Install the transmission cushion rubber to the center crossmember, and temporarily tighten the nut (B).
Tightening torque:
Bolt (A)
35 Nm (3.6 kgf-m, 25.8 ft-lb)
5) Install the transmission onto the engine.
(1) Lift up the transmission gradually using a transmission jack.
(2) Engage at the spline section.
NOTE:
Be careful not to hit the main shaft against the clutch cover.
6) While raising the transmission jack, loosen the turnbuckle of the ST, and set the engine unit to the original position.
7) Install the front crossmember and rear crossmember.
8) Tighten the transmission cushion rubber mounting nut.
Tightening torque:
T1: 70 Nm (7.1 kgf-m, 51.6 ft-lb)
T2: 140 Nm (14.3 kgf-m, 103.3 ft-lb)
T3: 35 Nm (3.6 kgf-m, 25.8 ft-lb)
9) Take out the transmission jack.
10) Tighten the bolts and nuts which hold the lower side of transmission to the engine.
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
11) Lower the vehicle.
12) Install the starter.
13) Tighten the bolts which hold the upper side of the transmission to the engine.
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
14) Remove the ST.
15) Install the ground cable.
Tightening torque:
19 Nm (1.9 kgf-m, 14.0 ft-lb)
16) Install the pitching stopper.
Tightening torque:
T1: 50 Nm (5.1 kgf-m, 36.9 ft-lb)
T2: 58 Nm (5.9 kgf-m, 42.8 ft-lb)
17) Lift up the vehicle.
18) Install the front drive shaft into the transmission.
ST 28399SA010 OIL SEAL PROTECTOR
19) Insert the front arm ball joint into the housing lower part, and tighten the mounting bolt.
Tightening torque:
50 Nm (5.1 kgf-m, 36.9 ft-lb)
20) Attach the stabilizer link to the front arm.
Tightening torque:
30 Nm (3.1 kgf-m, 22.1 ft-lb)
21) Attach the gear shift rod and stay.
(1) Attach the gear shift rod to the transmission.
NOTE:
Use a new self-locking nut.
Tightening torque:
12 Nm (1.2 kgf-m, 8.9 ft-lb)
(2) Install the stay to the shift bracket.
NOTE:
Use a new self-locking nut.
Tightening torque:
18 Nm (1.8 kgf-m, 13.3 ft-lb)
22) Install the propeller shaft.
23) Install the hanger bracket to the transmission.
Tightening torque:
23 Nm (2.3 kgf-m, 17.0 ft-lb)
24) Install the center exhaust cover.
Tightening torque:
18 Nm (1.8 kgf-m, 13.3 ft-lb)
25) Install the center exhaust pipe.
26) Install the under cover.
27) Install the operating cylinder.
Tightening torque:
37 Nm (3.8 kgf-m, 27.3 ft-lb)
28) Install the transmission radio ground cord terminal.
Tightening torque:
13 Nm (1.3 kgf-m, 9.6 ft-lb)
29) Install the engine hanger rear.
Tightening torque:
21 Nm (2.1 kgf-m, 15.5 ft-lb)
30) Connect the engine harness connector, then attach the harness bracket.
Tightening torque:
7.5 Nm (0.8 kgf-m, 5.5 ft-lb)
31) Connect the following connectors and secure the clip on the bracket.
32) Install the air intake boot.
33) Connect the battery ground terminal.
34) Remove the lift arm from vehicle.