Operation CHARM: Car repair manuals for everyone.

Overhaul

Intake Manifold

DISASSEMBLY

1. Remove the engine harness from intake manifold.
2. Remove the fuel injector pipe and the fuel hose.










3. Remove the fuel pipe assembly.










4. Remove the EGR valve.
5. Remove the manifold absolute pressure sensor.
6. Remove the purge control solenoid valve.

ASSEMBLY

NOTE: When assembling the nipple, apply liquid gasket.

Liquid gasket: THREE BOND 1105 (Part No. 004403010) or equivalent

Tightening torque: 17 N.m (1.7 kgf-m, 12.5 ft-lb)

1. Install the purge control solenoid valve.
2. Install the manifold absolute pressure sensor.
3. Install the EGR valve.
4. Install the fuel pipe assembly.

Tightening torque: 6.4 N.m (0.7 kgf-m, 4.7 ft-lb)










5. Install the fuel injector pipe and the fuel hose.

Tightening torque: 1.25 N.m (0.1 kgf-m, 0.9 ft-lb)










6. Install the engine harness to the intake manifold.