Operation CHARM: Car repair manuals for everyone.

Part 1

Intake Manifold

REMOVAL

1. Remove the collector cover.

NOTE: Follow the steps below when removing the collector cover.

1. Pull up the two points at the rear (A).
2. Pull up the two points at the front (B) while moving them forward.






2. Release the fuel pressure.
3. Remove the battery and battery carrier.
4. Open the fuel filler lid and remove the fuel filler cap.
5. Disconnect the brake booster vacuum hose.






6. Loosen the clamp (A) which connects the air intake boot assembly.
7. Loosen the bolt (B) which secures the air intake boot assembly to the collector cover bracket.







8. Remove the air intake boot assembly, and move it to the left side wheel apron.






9. Remove the air cleaner case.
10. Disconnect the following connector.
1. Remove the securing clips from the two locations on the fuel pipe protector LH.






2. Generator connector
3. Generator terminal B
4. Remove the harness cover from collector cover bracket.
5. A/C compressor solenoid connector
6. Flow sensor connector





7. Slide the harness and connector to the battery side.

11. Disconnect the PCV hose.






12. Disconnect the connector (A) from throttle body.
13. Disconnect the engine harness connector (B).






14. Remove the throttle body from the intake manifold.

NOTE: Do not disconnect the inlet and outlet hoses of engine coolant.






15. Disconnect the fuel delivery hose and evaporation hose.

CAUTION:
- Be careful not to spill fuel.
- Catch the fuel from hoses using a container or cloth.


1. Attach ST to the fuel delivery pipe and push ST in the direction of arrow mark to disconnect the quick connector of the fuel delivery hose. ST 42099AE000 QUICK CONNECTOR RELEASE






2. Remove the clip and disconnect the evaporation hose.

16. Remove the fuel pipe protector LH.






17. Disconnect #2, #4, and #6 fuel injector connectors.
18. Disconnect the connectors of the oil temperature sensor, engine coolant temperature sensor and intake oil flow control solenoid valve LH.






19. Remove the bolts which hold fuel injector pipe LH to cylinder head.






20. Disconnect the connectors of the intake oil flow control solenoid valve RH.






21. Remove the fuel pipe protector RH.






22. Disconnect #1, #3, and #5 fuel injector connectors.
23. Remove the bolts which hold the fuel injector pipe RH to the cylinder head.







24. Remove the bolts which hold the intake manifold to the cylinder head.
- LH side






- RH side






25. Remove the EGR pipe securing bolt.






26. Remove the engine harness from the fuel injector pipe RH.






27. Remove the engine harness from the fuel injector pipe LH.






28. Remove the intake manifold.