Second Seat

Second Seat

DISASSEMBLY

1. LH SEAT
1. Remove the seat from vehicle.
2. Remove the headrest.
3. Remove the hinge outer cover.







4. Remove the two reclining hinge bolts of 2nd seat CTR, then remove the seat backrest.







5. Remove the two reclining hinge bolts of 2nd seat LH on each of the left and right sides, then remove the seat backrest.







6. Remove the backrest back cover.







7. Remove the stopper.







8. Remove the hog rings (A) and hooks at the rear face of the backrest.







9. Remove the two screws securing the reclining lever.







10. Disconnect the wire connected to the reclining lever, then remove the reclining lever.








11. Remove the screws securing the walk-in knob and walk-in lever cover.







12. Remove the walk-in knob and walk-in lever cover.







13. Remove the headrest lock bushing.

NOTE: Push outside to remove it from the inside of seat.

14. Pull out the frame from the backrest.
15. Remove the hog rings (A) of backrest, and then remove the backrest cover from backrest.







16. Remove the hooks and hog rings (A) from the rear side of seat cushion.







17. Remove the seat cushion from the slide rail assembly.
18. Remove the seat cushion hog rings (A), and then remove the seat cushion cover from seat cushion.







2. CTR SEAT
1. Remove the seat from vehicle.
2. Remove the hinge outer cover.
3. Remove the two reclining hinge bolts of 2nd seat CTR, then remove the seat backrest.
4. Remove the backrest back cover.







5. Remove the hooks and hog rings (A) at the rear side of backrest.







6. Remove the nut, then remove the armrest and arm rest rear board.
7. Remove the four screws securing the arm rest.
8. Remove the nut, then remove the armrest rear board and arm rest.
9. Remove the seat back latch cover.







10. Remove the hog rings (A) on the front face of the backrest, and then remove the backrest cover from the backrest.







11. Remove the two bolts securing the seat backrest latch, then remove the seat backrest latch.







3. RH SEAT
1. Remove the seat from vehicle.
2. Remove the headrest.
3. Remove the hinge outer cover.
4. Remove the backrest back cover.
5. Remove the hog rings (A) and hooks at the rear face of the backrest.







6. Remove the two screws securing the reclining lever.







7. Disconnect the wire connected to the reclining lever, then remove the reclining lever.







8. Disconnect the wire connected to the reclining hinge.







9. Remove the four reclining hinge bolts of 2nd seat RH, then remove the seat backrest.
10. Remove the two screws securing the walk-in knob and walk-in lever cover.







11. Remove the walk-in knob and walk-in lever cover.







12. Remove the headrest lock bushing.

NOTE: Push outside to remove it from the inside of seat.

13. Pull out the frame from the backrest.
14. Remove the hog rings (A) of backrest, and then remove the backrest cover from backrest.







15. Remove the hooks and hog rings (A) from the rear side of seat cushion.







16. Remove the seat cushion from the slide rail assembly.
17. Remove the seat cushion hog rings (A), and then remove the seat cushion cover from seat cushion.







ASSEMBLY

CAUTION:
- Be careful not to stain or damage the backrest cover during assembly.
- Always use new hog rings.
- Secure the hog ring using hog ring pliers.
- Install the hog rings to the specified points securely and make sure that there is no wrinkle or twisting on backrest cover.

1. Assemble the seat cover in the same manner as the front seat.
2. Make sure that all hog rings (A) are attached securely.










3. Assemble the seat cushion in the reverse order of disassembly.
4. Assemble the backrest in the reverse order of disassembly.
5. Temporarily tighten the reclining hinge bolts in the order of (1) through (4) to an extent that the seat backrest assembly is not held securely.







6. Use the reclining lever to place the backrest in the most upright position, and check the first lock position of recliner.
7. Hold the seat cushion assembly securely, and tighten the reclining hinge bolts in the order described above until they reach the specified torque.

CAUTION: Do not touch the backrest assembly when tightening the reclining hinge bolts.

8. Assemble each harness, inner belt assembly and each cover in the reverse order of removal.

Tightening torque:
Refer to "COMPONENT" of "General Description".

INSPECTION

Check that there is no tear or fray on the seat cover.